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主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

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    New Energy Vehicle
    Experimental Study on Methanol Consumption of Hybrid Electric Vehicle
    XIE Wei
    2024, 49(2): 1-5.  DOI: 10.16638/j.cnki.1671-7988.2024.002.001
    Abstract ( )   PDF (1403KB) ( )  
    Under the background of "Carbon Peak and Carbon Neutral", the diversification of fuels, as well as the deep integration of electric technology and engine technology, has become one of the strategic directions more in line with China's national resource situation. Among them, methanol has great potential as an alternative fuel due to its mature preparation technology and wide range of sources. Based on a methanol hybrid vehicle (using a methanol/gasoline dual-fuel supply system with hybrid technology), the article investigates its performance in terms of alcohol consumption in the world light duty vehicle test cycle (WLTC) and on real roads. The test results show that the energy utilization efficiency of the methanol hybrid system is 36.55%. As the proportion of actual vehicle speed greater than the standard speed gradually increases, the overall driving energy of the WLTC cycle gradually increases, and the alcohol consumption increases as a result. The methanol consumption levels in the urban and suburban areas are in the range of 8.83 L/100 km and 8.65 L/100 km, respectively, when the vehicle is not air-conditioned in the actual road.
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    Energy Management Strategy Analysis of PHEV Based on Dynamic Programming
    WEI Liqing
    2024, 49(2): 6-11.  DOI: 10.16638/j.cnki.1671-7988.2024.002.002
    Abstract ( )   PDF (864KB) ( )  
    Aiming at the problem of optimal control of fuel economy of plug-in hybrid electric vehicles (PHEV), the article proposes a global optimal control strategy based on dynamic programming algorithm to maximize its fuel saving potential. First, a mathematical model of the P2 configuration plug-in hybrid vehicle is established. Then, the optimal control mathematical model is established with the state of charge (SOC) of the battery as the state variable and the motor torque as the control variable. And the optimal control is solved by dynamic programming method with the minimization of engine fuel consumption as the objective function. The simulation results show that compared with the power consumption-holding strategy, the dynamic planning-based control strategy can reasonably allocate the engine and motor torque, and the engine fuel consumption is reduced by 24.91% compared with the power consumption-holding strategy, and the proposed strategy can significantly improve the vehicle fuel economy.
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    Numerical Simulation Analysis of Hydrogen Gas Leakage and Dispersion in Hydrogen Fuel Cell Bus under Environmental Wind
    XU Chaoyang
    2024, 49(2): 12-16.  DOI: 10.16638/j.cnki.1671-7988.2024.002.003
    Abstract ( )   PDF (1912KB) ( )  
    Fluent software is used to study the hydrogen leakage diffusion law and distribution of hydrogen in a hydrogen fuel cell bus under environmental wind. Taking a hydrogen fuel cell bus with a hydrogen storage capacity of 26 kg and a hydrogen storage pressure of 35 MPa as an example, a numerical model of hydrogen leakage diffusion in hydrogen fuel cell buses is established. The distribution of hydrogen concentration and combustible area (Volume fraction:4% ~ 75%) is comparatively analyzed under different window opening methods, environmental wind speeds and wind directions. The results show that the hydrogen concentration decreased by 3/4 when the windows are opened at the same time in the front and rear, but there is almost no effect on the volume of the combustible region. The hydrogen volume decreases by 13 m3 in the case of lateral incoming wind, but the hydrogen forms a larger size combustible hydrogen cloud outside the vehicle. When the ambient wind speed is higher, the concentration of hydrogen inside the car is lower, and the combustible range of hydrogen formed outside the car becomes smaller.
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    New Energy Vehicle Power Battery Maintenance and Fault Diagnosis Operation Specification
    ZHANG Rudan
    2024, 49(2): 17-22.  DOI: 10.16638/j.cnki.1671-7988.2024.002.004
    Abstract ( )   PDF (1480KB) ( )  
    In the era of surging production and sales of new energy vehicles, the improvement of after-sales market service capabilities of new energy vehicles has also ushered in great challenges. Power battery is one of the three core technologies of new energy vehicles, and it is also a key component of frequent failures of new energy vehicles. Improving the technical level of new energy vehicle power battery maintenance work plays a crucial role in the development of the automotive aftermarket. However, at present, China has not yet formed a unified specification for the maintenance of the power battery of new energy vehicles. The article comprehensively introduces the whole process of the maintenance of the power battery from the maintenance types of the power battery, daily use specification, power battery failure and troubleshooting methods, and fault diagnosis operation steps, so as to provide reference for the maintenance and detection practitioners of new energy vehicles and promote the better and faster development of the new energy vehicle industry.
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    Research on Bubble Humidification Technology of Hydrogen Fuel Cell
    HU Zhaoyang
    2024, 49(2): 23-27.  DOI: 10.16638/j.cnki.1671-7988.2024.002.005
    Abstract ( )   PDF (1062KB) ( )  
    In the proton exchange membrane fuel cell (PEMFC) system, the humidity of the intake air is one of the key factors that affect its performance, if the humidified water content is too high or too low, it will lead to the fuel cell performance cannot be fully exerted. To ensure the normal, stable, and efficient operation of the fuel cell, it is necessary to study the fuel cell humidification technology. Therefore, this paper briefly introduces the humidification principle of the bubbling humidification technology, further elaborate on the working principle and characteristics of the bubbling humidifier, the fuzzy proportional-integral-derivative (PID) control strategy is used to automatically adjust the temperature of the bubbling humidification to maintain the humidity and temperature of the intake air. The bubbling humidification equipment is simple, the process is simple, and high humidity can be obtained at a small flow rate, which has good application value for improving the performance of fuel cell.
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    Experimental Research on Heating Performance of Heat Pump Air-conditioning System for Battery Electric Vehicle
    LV Yan
    2024, 49(2): 28-32.  DOI: 10.16638/j.cnki.1671-7988.2024.002.006
    Abstract ( )   PDF (964KB) ( )  
    The energy consumption of heating device seriously affects the driving range of battery electric vehicle. In order to solve the problem of high heating energy consumption, the heat pump air-conditioning system with high thermal efficiency gradually replaces positive temperature coefficient (PTC) material as the heating device of battery electric vehicle. Basing on vehicle level, the heating effect and power consumption of the two systems under different temperature conditions are tested through the comparative test research, and the replacement effect of the heat pump air-conditioning system is analyzed in this paper. The experimental result shows that the heating effect of heat pump air-conditioning system is close to that of PTC and the energy consumption is significantly reduced under the condition of high temperature; the heating effect of heat pump airconditioning system is weaker than that of PTC, and the energy saving effect is reduced compared to PTC under the condition of low temperature. The experimental results will provide some reference for the selection and improvement of heat pump air-conditioning.
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    Research on Safety Control Technology of Extended-range All-terrain Vehicles
    YANG Guangxing
    2024, 49(2): 33-41.  DOI: 10.16638/j.cnki.1671-7988.2024.002.007
    Abstract ( )   PDF (1419KB) ( )  
    In order to meet the requirements of vehicle safety in the complex application scenarios of extended-range all-terrain vehicles, safety control technology is studied from three core components: battery, motor and electric control unit. According to the different impact of vehicle safety and the different response speed, the key level of components and the fault handling authority are divided. Through the mutual cooperation of the system and components, the layered control method is adopted to make the vehicle meet the safety needs. Finally, the real vehicle safety test is carried out, and the test results show that the safety control technology used for the three core components can effectively ensure the safety of drivers and vehicles.
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    Power Loss Analysis of PMSM for Electric Vehicle
    ZHENG Haibing
    2024, 49(2): 42-46.  DOI: 10.16638/j.cnki.1671-7988.2024.002.008
    Abstract ( )   PDF (1057KB) ( )  
    The permanent magnet synchronous motor (PMSM) is the preferred structure of electric vehicle drive motor, which is used by the major of electric vehicles. This paper analyzes the power loss factors of the PMSM and the mathematical calculation model of power loss. An oil cooler high speed PMSM is calculated and tested to verify the correctness of the mathematical calculation model. It provides a method to study the power loss of the PMSM.
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    Application of Super Element Technology in Vehicle NVH Development
    YIN Jianwei
    2024, 49(2): 47-50.  DOI: 10.16638/j.cnki.1671-7988.2024.002.009
    Abstract ( )   PDF (1066KB) ( )  
    The super-element techndogy is a simulation analysis technology based on finite element method. It enables detailed analysis and optimization of noise, vibration, harshness (NVH) issues in vehicle development. This article introduces the basic principles and main advantages of super element technology. Secondly, the article uses super element technology to analyze the NVH of a whole vehicle, and verifies its application in the simulation of road noise and bushing sensitivity analysis. Finally, this article summarizes the application effects of super element technology in whole vehicle NVH development and prospects for its future development direction. It can be concluded that the super element technology is an efficient, accurate, and reliable tool for whole-vehicle NVH development, which will play an increasingly important role in future automotive manufacturing and NVH optimization.
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    Research on Time Step of Rotor Oil Dumping Simulation Based on starccm+
    ZU Shuaifei
    2024, 49(2): 51-54.  DOI: 10.16638/j.cnki.1671-7988.2024.002.010
    Abstract ( )   PDF (1064KB) ( )  
    In this paper, the simulation time step of oil-cooled motor rotor oil dumping based on starccm+ simulation software is studied. The simulation results of different time steps are compared, and the analysis results show that the oil distribution cloud map is consistent with the physical law gradually with the reduction of time steps. As the time step decreases, the outlet flow tends to converge. By comparing the simulation results with the experimental results, the error value of the simulation results is less than 10%. Based on this, the calculation method of simulation time step is given to meet the engineering requirements, which provides guidance for the analysis of rotor oil dumping.
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    Fault Diagnosis and Analysis of High Voltage Interlock of New Energy Vehicle
    JIA Yanlin
    2024, 49(2): 55-58.  DOI: 10.16638/j.cnki.1671-7988.2024.002.011
    Abstract ( )   PDF (978KB) ( )  
    With the rapid development of new energy vehicle, high-pressure safety has received great attention, how to do high voltage electricity not exposed and ensure the safe driving of vehicle is very important. In view of the high voltage safety, the paper mainly introduces the high voltage interlock, which is the protection measure of the high voltage interlock. The design lines of the high voltage interlock are basically the same in different types of vehicles, the control signal is different. Taking BYD Qin EV as an example, analyzing the transmission of high-voltage mutual lock lines and controlling signals, and the fault mechanism and troubleshooting method of high-voltage interlock are further analyzed. It can be used for reference to understand the fault analysis of high voltage interlock and high voltage interlock.
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    Intelligent Connected Vehicle
    Analysis of Target Detection Algorithm Based on Infrared Images
    HUA Chengcai
    2024, 49(2): 59-66.  DOI: 10.16638/j.cnki.1671-7988.2024.002.012
    Abstract ( )   PDF (2567KB) ( )  
    A target detection network based on the improvement of YOLOv5s is proposed to solve the problem of low detection efficiency due to the shortcomings of vehicle-mounted infrared image, such as inconspicuous performance of detail information, low contrast, and poor imaging effect. Firstly, a dynamic detection head based on an attention mechanism is added to the head network, with an attention mechanism between feature layers for scale perception, an attention mechanism between spatial positions for spatial perception, and an attention mechanism within the output channel for task perception, which makes the network focus more on detecting the foreground target associated with the task, and improves the expressive ability of the model target detection head. Then the CIOU bounding box loss function is replaced by MPDIOU during training to improve the localization accuracy and efficiency of the model. Finally, the lightweight network FasterNet is added to the C3 module in the end of the neck network to improve the real-time performance of the model. The experimental results show that the improved network model improves the mAP by 2.1% compared with the original network model before the improvement, and the weight size of the model is almost unchanged. It meets the requirements of small size and real-time, and is suitable for in-vehicle embedded systems.
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    Traffic Sign Detection Based on Improved YOLOX
    CHEN Jianxin
    2024, 49(2): 67-73.  DOI: 10.16638/j.cnki.1671-7988.2024.002.013
    Abstract ( )   PDF (5018KB) ( )  
    The existing traffic sign detection algorithms cannot achieve accurate and fast detection and suffer from a significant degree of missed detections. To address this problem, YOLOX-s is selected as the base network model. Firstly, effective output layers are added to the Backbone section, and the multi-scale feature fusion method is improved in the PAFPN section by adding the structure fusion (SF) component, which further incorporates shallow image features. Secondly, the FAFPN section embeds a coordinate attention mechanism to enable more precise localization of the target regions. Lastly, improvements are made to the loss function, using EIoU for bounding box regression loss and Polyloss for category and confidence losses.The improved model achieves an mean average precision (mAP) of 92.70% on the TT100K dataset. Compared to the original YOLOX-s model, the parameter count only increases by 0.2 MB, yet the mAP is improved by 11.43%, and the detection speed reaches 77 frames per second, meeting real-time requirements. The enhanced model shows significantly improved accuracy in traffic sign recognition, and the advancement in traffic sign detection capabilities is a crucial step towards achieving sustainable, efficient, and safe automated driving traffic systems.
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    Design and Research
    Modal Analysis and Structural Design of Key Parts of Disc Brake Based on Ansys Workbench
    KONG Tianzeng
    2024, 49(2): 74-79.  DOI: 10.16638/j.cnki.1671-7988.2024.002.014
    Abstract ( )   PDF (3085KB) ( )  
    The braking system is a very important part of the safe driving of the car, ensuring that the driver can safely control the deceleration and parking of the car. Disc brake is a common type of automotive brake system, its operating characteristics are high speed, high temperature and vibration. The high temperature and vibration of disc brake have great influence on its working performance and directly affect the safety of disc brake. In this paper, through finite element simulation analysis of key parts of disc brake, the first 6 natural frequencies and vibration modes of key parts are obtained, so as to accurately grasp their vibration characteristics, and the corresponding design and analysis of the friction liner structure are carried out. The research results provide a certain theoretical reference for the design of key parts of disc brake.
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    Analysis of Heat Resistance of Automobile Headlamp Based on UG
    CHEN Hao
    2024, 49(2): 80-85.  DOI: 10.16638/j.cnki.1671-7988.2024.002.015
    Abstract ( )   PDF (3892KB) ( )  
    The thermal performance of automotive lamps is extremely important and must be effectively evaluated at the early stages of product development. In this paper, CATIA software is used to establish a three-dimensional finite element model of a certain automobile headlamp, ANSA software is used for meshing, and finally the finite element analysis is carried out by using UG software, and the aluminized structure is improved according to the results of simulation analysis. The simulation results show that the heat resistance of the lamp after aluminum plating has been significantly improved, it shows the feasibility of this technical method, which is of great significance to the risk management and control of the product.
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    Simulation and Experimental Study on the Strength of a Passenger Car Fuel Tank
    YU Yanglei
    2024, 49(2): 86-89.  DOI: 10.16638/j.cnki.1671-7988.2024.002.016
    Abstract ( )   PDF (2191KB) ( )  
    For the fuel tank of the passenger car, an important safety component, a finite element analysis considering fluid-structure interaction is conducted in its early design stage, and it is found that there is strain exceeding phenomenon in the front and rear drops. Structural improvements are made to its risk areas, and strength simulations show that the maximum equivalent plastic strain values decreased by 44.7% and 33.3% respectively compared to before the improvement. The drop test shows that there is no leakage and rupture, which meets the design requirements. The simulation and testing based on finite element analysis provide a scientific basis for the development of fuel tanks, which can effectively improve product development efficiency and reduce test costs.
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    Research on Sunroof Opening Control and Experiment Based on WeChat Developer Tool
    MA Yanshu
    2024, 49(2): 90-94.  DOI: 10.16638/j.cnki.1671-7988.2024.002.017
    Abstract ( )   PDF (1957KB) ( )  
    To enhance the flexibility of vehicle sunroof control, the paper introduces a sunroof control system that leverages the WeChat developer tools and the HC-42 Bluetooth module. By using the JavaScript programming language, a WeChat control program is developed to facilitate automatic mobile phone connectivity with the in-car bluetooth system. Users can manipulate the sunroof's opening and closing through a user-friendly interface, allowing it to be positioned at any point along its track. Through the test of the real car sunroof, the results show that the system has a good control effect on the sunroof, which greatly improves the mobility of the sunroof to a large extent, and has certain practical value for the Internet of things, especially the development of vehicle's intelligentize.
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    Design Optimization Method for Automotive Aerodynamics Based on TBS
    JIANG Yan
    2024, 49(2): 95-101.  DOI: 10.16638/j.cnki.1671-7988.2024.002.018
    Abstract ( )   PDF (2251KB) ( )  
    This paper takes the aerodynamic performance of FAW-Volkswagen BORA model as the research object. Using transient boundary seeding (TBS) technology, the drag coefficient of BORA remains the same with 86% simulation time reduced. Based on this, combined with Design Guide technology, taking drag coefficient and lift coefficient as research objects, the design variables composed of rear window angle and rear cover height are explored and optimized in the design space composed of 234 design points. Through 24 TBS runs, drag coefficient and lift coefficient could be reduced 3 counts and 15 counts separately. In addition, the interaction between design variables and response variables, as well as the optimization potential of the wind resistance coefficient in a given design space, can be further obtained by fitting the response surface and relationship graph information generated by the Design Guide.
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    Testing and Experiment
    Experimental Research on Factors Influencing Energy Consumption of Heavy-duty Vehicles Air Conditioning
    LU Shaoti
    2024, 49(2): 102-109.  DOI: 10.16638/j.cnki.1671-7988.2024.002.019
    Abstract ( )   PDF (2105KB) ( )  
    As the primary energy-consuming accessory within the vehicle, the air conditioning system has a significant impact on the actual fuel consumption of the vehicle, holding considerable energy-saving potential. Based on environmental chambers, sunlight simulation devices, chassis dynamometers, etc., experiments are conducted to test the energy consumption of the air conditio-ning system of a light-duty truck under different environmental temperatures, light intensities, and testing cycles. The study reveals that under various environmental conditions and testing cycles, the energy consumption of the vehicle's air conditioning system accounts for 10% to 15% of the total fuel consumption. Furthermore, compared to the China-world transient vehicle cycle (C-WTVC), under the China heavy-duty commercial vehicle test cycle-light truck (CHTC-LT), the vehicle experiences frequent acceleration and deceleration, resulting in more transient engine conditions. This leads to a 3.22% increase in the total fuel consumption. However, under the CHTC-LT, the average engine speed is 6.15% lower than that of the C-WTVC. At lower speeds, the energy consum- ption of the air conditioning compressor is correspondingly lower. Therefore, under CHTC-LT, the air conditioning fuel consumption is approximately reduced by 11.42% compared to C-WTVC. Additionally, the study finds that the energy consumption of automotive air conditioning and the emission of carbon pollutants are directly proportional to environmental temperature and light intensity. An increase of 100 W/m2 in light intensity leads to an approximately 1% increase in air conditioning fuel consumption.
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    Optimization of the Driver Shoulder Injury Based on the Side Pole Collision Condition
    ZHENG Guangjie
    2024, 49(2): 110-114.  DOI: 10.16638/j.cnki.1671-7988.2024.002.020
    Abstract ( )   PDF (1498KB) ( )  
    By comparing the shoulder force curves of three vehicles, it is found that the capping value of shoulder force is more common in side pole collision condition. This paper analyzes its influence on the shoulder force of the dummy from three aspects: parts layout, interior design and airbag package type. Reasonable arrangement of hard plastic parts in the door and B-pillar trim plate, selection of appropriate interior materials and reasonable design of airbag envelope can significantly improve the shoulder force of the dummy.
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    Oil Compatibility Evaluation Method of Insulation System for Driving Motor of New Energy Vehicle Drive Motor
    LI Yuanyuan1,2
    2024, 49(2): 115-119.  DOI: 10.16638/j.cnki.1671-7988.2024.002.021
    Abstract ( )   PDF (1152KB) ( )  
    At present, one of the hot spots of new energy vehicle drive motor research is oil-cooled motor, the transmission oil in the oil-cooled motor is in direct contact with the motor, so the insulating material of the motor is required to have excellent electrical and thermal properties, as well as better oil compatibility. This paper investigates the current mainstream oil compatibility evaluation methods in the industry and the main influencing factors of oil compatibility assessment, and analyzed the evaluation methods, and selected two methods to carry out oil compatibility test on insulating paper, through the initial test of insulating paper and oil compatibility test after tensile strength, elongation at break, breakdown voltage and partial discharge and other performance tests, analyzed the impact of different evaluation methods on the performance of insulating paper to infer the key acceleration factors for oil compatibility evaluation.
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    Process·Materials
    The Analysis and Solution of the Excessive Closing Force Problem in a Certain Vehicle's Side Door
    WANG Chengyin
    2024, 49(2): 120-123.  DOI: 10.16638/j.cnki.1671-7988.2024.002.022
    Abstract ( )   PDF (1731KB) ( )  
    In this paper, the issue of excessive closing force in a certain vehicle's side door is studied. Firstly, the factors influencing the door closing force are visualized using a fishbone diagram. The main influencing factors are experimentally validated to determine their contributions, identifying seal resistance and aerodynamic drag as the primary factors. Measures are formulated for these two factors, including adding exhaust vents and reducing compression load on the body-side and door- side seals, as well as increasing the area of the side panel's rear pressure relief port. Finally, after implementing these improvement measures, the door closing force successfully meets the improve- ment target, meanwhile a body measurement monitoring plan is established to focus on monitoring key characteristics and ensure the sustainability of the improvement effect.
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    Research on the Cracking of Door Arrester Strengthening Panel in Door Slamming Test
    ZHENG Bo
    2024, 49(2): 124-129.  DOI: 10.16638/j.cnki.1671-7988.2024.002.023
    Abstract ( )   PDF (6294KB) ( )  
    Car door is one of the most frequently used closures in vehicle, and its opening and closing life is an important evaluation index of vehicle quality. In order to simulate the actual door service life during customer's opening and closing at the project stage, host plants generally use door slamming durability test bench for testing. This paper takes a certain vehicle as an example to analyze and study the the welding spot cracking of the rear door arrester strengthening panel in the door slamming durability test from two aspects. Firstly use Abaqus to calculate the durability life of cracking welding spot and verify the effectiveness of local gluing measure; Secondly control and adjust the welding process and part quality based on the metallographic section of the problem part. In the end the cracking problem of door arrester strengthening panel of the vehicle is solved, which provides valuable experience for the analysis and research of such problems in the future.
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    Application Evaluation Method for Material Characteristics of Aluminum Alloy Automotive Covering Parts
    ZHONG Pinghe
    2024, 49(2): 130-133.  DOI: 10.16638/j.cnki.1671-7988.2024.002.024
    Abstract ( )   PDF (1681KB) ( )  
    Automobile lightweight is the trend, and aluminum alloy replacing traditional steel has become an important technological approach for lightweight. Automobile belong to durable consumer goods, and the driving environment is complex and variable. In order to meet consumer needs, vehicle manufacturers need to study the quality management requirements of aluminum alloy replacement parts. This article takes the evaluation of the material characteristics of 6000 series aluminum alloy sheets commonly used in automotive panels as an example, and introduces the indicators and verification methods for evaluating aluminum alloy sheets from both quantitative and qualitative aspects, which can serve as a research reference for automotive manufacturers.
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    Application of Energy-saving Electrophoresis Module Power Supply Based on Soft Switching Technology
    YANG Lei
    2024, 49(2): 134-138.  DOI: 10.16638/j.cnki.1671-7988.2024.002.025
    Abstract ( )   PDF (1412KB) ( )  
    According to the application of module power supply in electrophoresis production, this paper studies the module power supply for electrophoretic painting of key equipment in electro- phoresis production line, proposes an energy-saving module power supply based on IGBT/SiC MOSFET soft switching technology, and applies it to cathodic electrophoresis production line through distributed control through compatible industrial network. Through the application of soft switching technology to achieve zero voltage on, zero current off, switching frequency increase, single switching tube voltage tolerance value reduction and high voltage breakdown risk, so that the electrophoresis module power supply self-loss is greatly reduced, device voltage tolerance, equipment service life and module use efficiency is greatly improved, to achieve the effect of saving energy in electrophoresis production. From the perspective of technology foresight, it has certain scientific research value.
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    Application of Error Proofing Technology in Body in White Manufacturing Process
    LIANG Cui
    2024, 49(2): 139-143.  DOI: 10.16638/j.cnki.1671-7988.2024.002.026
    Abstract ( )   PDF (3848KB) ( )  
    Aiming at the production demand of diversified automobile products and flexible models, there are many kinds of error proofing in workshop site. This paper introduces the error proofing methods such as mechanical limit error proofing device, equipment detection reminder and intelli- gent error scanning through examples, which reduce the quality defects of similar parts in proofing site such as misassembly, missing assembly, missing welding and position deviation, and improve the output efficiency of body in white. At the same time, the error proofing of the production line is summarized to provide reference for other enterprises.
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    Failure Behavior Analysis of Cast Aluminum Alloy CXXX
    WANG Jianzhe
    2024, 49(2): 144-148.  DOI: 10.16638/j.cnki.1671-7988.2024.002.027
    Abstract ( )   PDF (1710KB) ( )  
    Numerical parametric inverse analysis method is used to obtain the GISSMO damage failure parameters of cast aluminum alloy CXXX. From the quasi-static uniaxial tensile test, the stress-strain curve of the CXXX material is obtained and the hardening curve is extrapolated by using the SHS criterion. Then the quasi-static tests under six different stress states, namely, shear, uniaxial tensile, center hole, notch, three-point bending, and cupping, are carried out, and the numerical inverse of the simulation combined with the test in LS-OPT is used to obtain the GISSMO failure parameters. From the test, it can be seen that the cast aluminum alloy CXXX performance is not the same as steel and other ductile materials, the most notable feature is that the cast aluminum material in the necking before fracture failure, which makes the casting material CXXX GISSMO material failure develop- ment more concise and convenient. The cast aluminum alloy CXXX material failure development method can provide a reference for similar cast aluminum material engineering applications.
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    Automobile Education
    Reform of Automotive Engineering Economics and Management Course in the Context of Digital Transformation
    ZENG Rong
    2024, 49(2): 149-153.  DOI: 10.16638/j.cnki.1671-7988.2024.002.028
    Abstract ( )   PDF (996KB) ( )  
    In order to meet the requirements of digital transformation of education and improve the ability of engineering economics and management of engineering students, by analyzing the certification standards of engineering education and the requirements of new engineering training, resetting the curriculum teaching system, developing teaching resources, innovating teaching methods, carrying out project-based teaching, introducing practical problems in the industrial chain as teaching projects, developing innovation and entrepreneurship activities of college students, cultivating compound talents, and then reconstructing online courses, adopting a new model of online and offline hybrid and industry-university cooperation and co-construction of courses. This model is in the form of blended teaching and intelligent adaptive learning as the key, which will help each student have their own learning path, and the results show that this model is more conducive to engineering students to master the knowledge of engineering economics and management.
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    Exploration on the Teaching Reform of "Three Wisdom and Five Modernization" Major Courses From the Perspective of Curriculum Ideology and Politics
    WANG Xinyan
    2024, 49(2): 154-157.  DOI: 10.16638/j.cnki.1671-7988.2024.002.029
    Abstract ( )   PDF (1141KB) ( )  
    "Smart teachers, smart textbooks, and smart teaching methods" are the "three wisdom", which helps smart vocational education and provides backup support for curriculum ideological and political vocational education. From the perspective of curriculum thinking and politics, this paper puts forward the teaching reform method of "three wisdom and five modernization" major curriculum. To carry out curriculum ideological and political construction, the "five modernizations" are "elements list, students learning situation, professional symptomatization, case practice and evaluated diversification". Combined with the appropriate information education means, the ideological and political knowledge education will be integrated into the learning of professional courses. Taking the testing and maintenance of air conditioning system of new energy vehicles as an example, this paper introduces the methods and paths of implementing vocational education by combining ideological and political education with professional courses, and explores the teaching reform of professional courses.
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    Exploration on the Project Teaching of Automobile Single Chip Microcomputer Class Based on Ladder
    ZHOU Lai
    2024, 49(2): 158-162.  DOI: 10.16638/j.cnki.1671-7988.2024.002.030
    Abstract ( )   PDF (1511KB) ( )  
    In view of the problems of students' weak language foundation, poor professional fit for the content of practice project and single teaching method in the practice teaching of automobile single chip microcomputer (ASCM), the ladder project teaching method is proposed to reform the practice teaching of ASCM in this paper. Specifically, oriented by the application of automobiles and skill competitions, the practical task of the project with the difficulty ladder are designed to realize the integration of ASCM class and automotive professional practice. Integrating the teaching method and the independent learning method, a teaching method with student engagement ladder is proposed. So that students' professional skills and comprehensive ability of innovation are cultivated gradually. The practice shows that the reform effect of the ladder project design is remarkable, which improves the students' learning confidence and innovation ability, stimulates the students' enthusiasm to participate in the skill competition, and effectively improves the teaching quality of the ASCM class.
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    Exploration and Practice of the Construction of the Intelligent Talents Innovation and Entrepreneurship Education System in the Automobile Industry
    ZHU Youdi
    2024, 49(2): 163-166.  DOI: 10.16638/j.cnki.1671-7988.2024.002.031
    Abstract ( )   PDF (1576KB) ( )  
    As the most representative pillar industry of machinery manufacturing, the automobile industry is moving towards a new era of intelligence, electrification and networking. Under the artificial intelligence environment, it is necessary to define the training objectives and improve students' ability of mass entrepreneurship and innovation. In order to deepen the teaching reform of innovation and entrepreneurship education in colleges and universities, the article explores and practices the innovation and entrepreneurship education system for automobile majors in accordance with the difficulties faced by innovation and entrepreneurship education and the characteristics of the disciplines and majors of the university. By constructing a "dual track" system, diversifying teaching models, and optimizing graduation designs, which has played a positive role in cultivating the innovation and entrepreneurship ability of automobile majors and achieved certain results.
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    Standards·Regulations·Management
    The Final Assembly on Static Torque Management of Trial Production Sample Vehicles in the Vehicle Manufacturing Process
    YANG Weijian
    2024, 49(2): 167-170.  DOI: 10.16638/j.cnki.1671-7988.2024.002.032
    Abstract ( )   PDF (1243KB) ( )  
    At present, the final assembly plant directly adopts the management standard of mass production vehicles for the torque management of trial production sample vehicles, which leads to frequent unqualified phenomenain the static torque detection of trial production sample vehicles and brings great troubles to the torque development of sample vehicles. In this paper, the characte- ristics of parts, assembly methods and torque detection methods of trial production sample vehicles are explored, and the static torque standard of trial production sample vehicles is proposed by using Toyota's torque experience formula to meet the needs of final assembly for the torque detection of trial production sample vehicles, it has a certain reference significance in the vehicle manufacturing.
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    The NVH Optimization of Steering I-shaft Based on TRIZ Innovative Methods Theory
    YAN Jiantao
    2024, 49(2): 171-176.  DOI: 10.16638/j.cnki.1671-7988.2024.002.033
    Abstract ( )   PDF (1859KB) ( )  
    In view of the high failure rate problem of the steering I-shaft of an export automobile, this paper uses TRIZ innovative methods theory to optimization and promotion the noise, vibration, harshness (NVH) performance. Break the traditional inertia thinking of problem solving, analyze problem systematically, and mostly use TRIZ innovative methods theory on steering I-shaft to describe issue, analyze issue, transfer issue model and get standard solution, and uses innovation principle to get innovation scheme. Through practical application to verify the effect of the new scheme, the results show that the optimized steering failure rate of incidents per thousand vehicles (IPTV) is reduced from peak 52 to 0 within 12 months in service (MIS).
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    Analysis of the Trial Production Process of Battery Electric Vehicle Prototypes
    YANG Jiankang
    2024, 49(2): 177-181.  DOI: 10.16638/j.cnki.1671-7988.2024.002.034
    Abstract ( )   PDF (1194KB) ( )  
    In view of the vigorous development of China's current battery electric vehicle market, combined with the fierce competition in domestic and foreign markets, the cost proportion of major car companies for battery electric vehicles in the process of sample trial production is gradually increasing. In this paper, the basic concepts of vehicle trial production in the whole process of vehicle trial production are expounded through preliminary research on the process of assembly process, project management of vehicle trial production, and risk control of vehicle trial production, aiming to provide feasible reference suggestions for quality control of trial production and vehicle performance monitoring.
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    Research on the Current Situation and Informationization Plan of Automobile Certification Management
    QIAO Changxin
    2024, 49(2): 182-185.  DOI: 10.16638/j.cnki.1671-7988.2024.002.035
    Abstract ( )   PDF (1145KB) ( )  
    With the continuous improvement of China's automotive product certification system, the requirements for automotive product certification are becoming increasingly high. However, currently there are many certification catalogs and complex certification technical parameters in China's automobile certification, which have a significant impact on the admission work of automobile enterprises. This article analyzes the current situation of China's automotive product certification industry and the problems in the certification and application process, analyzes the reasons for the problems, and proposes that enterprises need to combine the characteristics of automotive products in the certification and application process, build an information based certification platform, and use information data-driven methods to carry out automotive product certification and application, in order to solve various problems in the automotive product certification process and improve the efficiency of automotive product certification, improve the consistency of automotive product certification.
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    Reviews
    Development Status of Electric Servo Screw Tightening Equipment in Automobile Assembly Production Line
    ZHANG Bobo
    2024, 49(2): 186-193.  DOI: 10.16638/j.cnki.1671-7988.2024.002.036
    Abstract ( )   PDF (3358KB) ( )  
    China's auto sales have been ranked first in the world for 14 consecutive years, threaded connection is the main connection form between auto parts, screw tightening equipment market demand is huge. At present, the tightening equipment on the domestic automobile production line mainly relies on imports, and the cost is high, which has become a problem. Therefore, this paper discusses the key technology of electric servo screw tightening equipment in automobile production line: compare the control strategy of alternating current permanent magnet servo synchronous motor. The decelerating mechanism scheme of tightening equipment is discussed. Different torque detection schemes are compared. Finally, the characteristics of existing electric servo screw tightening equipment at home and abroad are analyzed. Through the research and analysis of the key technology of electric servo screw tightening equipment, the advantages and disadvantages of different technical solutions and development trend of electric servo screw tightening equipment are pointed out, which provides ideas for the research and development of domestic electric servo screw tightening equipment.
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    Research Progress of the Modular Independent Suspension Axle
    ZHAO Song
    2024, 49(2): 194-201.  DOI: 10.16638/j.cnki.1671-7988.2024.002.037
    Abstract ( )   PDF (2806KB) ( )  
    To better promote the development of advanced axle technology, the foreign development status of modular independent suspension axle and the domestic product development and technology exploration are described. The characteristics of modular independent suspension axle, such as strong military background, product serialisation, unified guide mechanism and spring nonlinearity, are summarised. The main technical development directions of modular independent suspension axle, driveable and controllable, wheel jump large stroke and suitable power distribution drive are pointed out, puts forward the thinking of technical route, which has certain positive significance for the further development of domestic modular independent suspension axle technology.
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