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主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

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    New Energy Vehicle
    Optimization of Vibration and Noise in Vehicle Based on Two-stage Vibration Isolation Compressor Bracket
    LU Guogang
    2023, 48(17): 1-4.  DOI: 10.16638/j.cnki.1671-7988.2023.017.001
    Abstract ( )   PDF (756KB) ( )  
    When the air conditioning of a fuel cell vehicle is turned on, the noise inside the vehicle and the vibration of the steering wheel are relatively large. Subjectively, the sound inside the vehicle at certain speeds has obvious ear pressure, which is unacceptable. This paper analyzes and studies the problem by using the vibration isolation theory of vibration system. Through the test and analysis of the vibration isolation performance of the whole vehicle under the condition that the air conditioner is turned on, it puts forward the way of using the two-stage rubber vibration isolation system for the air conditioner compressor bracket, optimizes the vibration isolation performance of the compressor bracket, and solves the problem of large vibration noise in the vehicle. For the air conditioning compressor body, it is of high engineering significance to give full play to the best refrigeration performance of the air conditioning compressor without jumping the resonance speed range.
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    Battery Health State Prediction Based on NARX Neural Network
    WANG Jing
    2023, 48(17): 5-9.  DOI: 10.16638/j.cnki.1671-7988.2023.017.002
    Abstract ( )   PDF (714KB) ( )  
    As the core of electric vehicles, the power battery's state of health (SOH) is an important indicator to characterize whether the battery can work normally, indicating the current service life and reliability of the battery, and directly affecting the performance of the battery. Accurately estimating the SOH of the battery can predict the overall life of the lithium-ion battery and improve the charging and discharging strategy to avoid the occurrence of battery abuse and other failures. In order to accurately predict the health state of power battery, this paper selects the characteristic parameters that have a strong correlation with the health state of battery as the health factor of health state prediction, and designs and trains the NARX nonlinear autoregressive neural network. By establishing different training sets and control group of input characteristic parameters to analyze and compare the influence of training sets and input parameters on the prediction results, obtaining accurate battery health status value can improve the power performance of electric vehicles.
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    Research on Fault Diagnosis of Surface Mounted Permanent Magnet Synchronous Motor Position Sensor Based on Back Electromotive Force
    XU Kejie
    2023, 48(17): 10-15.  DOI: 10.16638/j.cnki.1671-7988.2023.017.003
    Abstract ( )   PDF (831KB) ( )  
    It is very important to obtain the rotor position in the permanent magnet synchronous motor drive system, which affects the safety and stability of the system. Its position sensor often fails due to the poor working environment, mismatches between signals and other reasons, which can not provide effective rotor position information for the drive control system. Based on the control method of direct torque control, this paper constructs a sliding film observer based on the back electromotive force, which is used for the fault diagnosis of surface-mounted permanent magnet synchronous motor. The sliding mode observer is constructed by reasonable sliding film gain value and switching function, the rotor position information is extracted by arctangent function, and the simulation model is built in MATLAB/Simulink for verification.
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    Analysis of the Market-oriented Development Trend of Electric Heavy Truck
    ZHU Ping
    2023, 48(17): 16-23.  DOI: 10.16638/j.cnki.1671-7988.2023.017.004
    Abstract ( )   PDF (1096KB) ( )  
    New energy heavy truck has 5.2 percent market share in 2022, which is much lower than passenger vehicle (about 27.6 percent). At present, market-oriented development has not been achieved. In view of this, by analyzing the technical route of new energy heavy truck, selecting electric heavy truck model in this paper, the total cost of ownership (TCO) model has been established, which contains purchasing cost, using cost, maintenance cost and salvage cost, and the pain points of users in the process of market-oriented electric heavy truck are found out by considering the operating efficiency of oil/electricity, payback cycle and purchase cost of customers. The profit balance point of electric heavy truck marketization is analyzed to find the key factors of electric heavy truck marketization. By analyzing the new business mode of vehicle-electricity separation, the market development trend of electric heavy truck is discussed from the dimensions of battery cost reduction and service cost reduction. It is preliminarily analyzed that the reduction of battery cost and service cost has a great influence on the promotion of electric heavy truck and is the key factor affecting the time node of market-oriented electric heavy truck.And the measures to accelerate the electrification of heavy-duty truck are proposed.
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    Application of Compressed Air Piping System in Hybrid Electric Vehicles
    ZHANG Jing
    2023, 48(17): 24-28.  DOI: 10.16638/j.cnki.1671-7988.2023.017.005
    Abstract ( )   PDF (902KB) ( )  
    In the process of development of hybrid electric vehicles,in order to meet the standards of energy conservation and emission reduction, while fulfilling the requirements of various working conditions in the process of vehicle operation, hybrid electric vehicles adopt two power sources. In order to meet the special requirements of electric drive and fuel drive, a compressed air piping system for hybrid commercial vehicles is designed. The purpose is to convert the gas supply system to each other under the fuel oil and pure electric mode. When the engine is working, the engine needs its own air compressor to provide air for the braking system, when the pure electric mode is switched, the electronically controlled air compressor is used to provide air for the braking system. The paper describes in detail the main components, control principle and application of the compressed air piping system in hybrid commercial vehicles.
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    Review of Balance Control Management of Power Battery of New Energy Vehicles
    YANG Xueru
    2023, 48(17): 29-35.  DOI: 10.16638/j.cnki.1671-7988.2023.017.006
    Abstract ( )   PDF (1002KB) ( )  
    The output performance of the single battery in the new energy vehicle power battery is inconsistent in use, which will affect the working performance and service life of the power battery. This paper introduces the connection mode of single battery, expounds the classification and working principle of power battery balance control and management, analyzes the performance of the battery combined with the application, and analyzes the causes of the battery performance inconsistency according to the actual fault cases of new energy vehicles, puts forward solutions, and provides fault diagnosis and elimination methods for the power battery performance inconsistency.
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    Analysis of Operational Safety Characteristics of Key Components of New Energy Vehicles
    GAO Yun
    2023, 48(17): 36-41.  DOI: 10.16638/j.cnki.1671-7988.2023.017.007
    Abstract ( )   PDF (972KB) ( )  
    At present, China's new energy vehicle ownership and production and sales volume rank first in the world, with a clear trend of rapid growth. However, the high accident rate and prominent operational safety hazards of new energy vehicles, which affect the safety of people's lives and property, are mostly attributed to the safety hazards in the three major components or entire vehicle parts of electric vehicles, and have not been adjusted correctly. To accurately monitor the working status of battery components, motor components, electronic control components, and the entire vehicle in real-time, the failure mechanisms of common safety hazards of each component and the vehicle are clarified through literature analysis, and the corresponding safety characteristic parameters of each component and the vehicle are determined, providing scientific indicators for the correct and rapid detection of safety hazards. By monitoring the safety characteristics of each component and the entire vehicle in real-time, the working status of each component and the vehicle can be understood in advance, and the faulty components can be accurately identified, improving the risk identification level of electric vehicles, and providing the possibility for timely and rapid correct regulation of electronic control units in new energy vehicles.
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    Intelligent Connected Vehicle
    Analysis of CAN Network Database Management Based on Python
    LAN Qiliang
    2023, 48(17): 42-48.  DOI: 10.16638/j.cnki.1671-7988.2023.017.008
    Abstract ( )   PDF (1199KB) ( )  
    In order to efficiently manage the controller area network (CAN) data of vehicle system, based on the research of CAN network data structure and the accumulation of experience in the development and testing of on-board embedded software, a method of CAN network database management platform based on Python is proposed to realize the import, data editing, data automatic verification, data automatic comparison and CAN network database file output of various formats. It solves the defects of low editing efficiency of the current mainstream CAN network database management tools and the error prone to manual verification and comparison of data, and effectively improves the efficiency of CAN network development and CAN network node controller software development.
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    OTA Test Case Analysis and Countermeasures Research of Intelligent and Connected Vehicles
    TANG Bo
    2023, 48(17): 49-54.  DOI: 10.16638/j.cnki.1671-7988.2023.017.009
    Abstract ( )   PDF (1746KB) ( )  
    As the scale of intelligent networked vehicles increases, the demand for software updates is also increasing rapidly. Over the air (OTA) technology provides a solution for large-scale updates of intelligent and connected vehicle. This paper summarizes the OTA technology from the OTA technical framework, security technology and related regulations, and then introduces the test methods and test cases based on R156 and General technical requirements for software update of vehicles. By analyzing the test cases, the existing problems are raised and reasonable countermeasures are given. Finally, reasonable suggestions are put forward for the OTA upgrade security technology of connected cars from the three perspectives of intelligent connected car manufacturers, OTA upgrade management system and third-party testing agencies.
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    Vehicle Lane Changing Path Tracking Control Based on Model Prediction
    WANG Xiao
    2023, 48(17): 55-64.  DOI: 10.16638/j.cnki.1671-7988.2023.017.010
    Abstract ( )   PDF (1705KB) ( )  
    In order to improve the path tracking accuracy of vehicles under lane changing conditions, a lane changing path tracking control algorithm is proposed to ensure passenger comfort and vehicle safety and stability. On the one hand, the vehicle dynamics model and tire model with 3 degrees of freedom are established. In order to reduce the calculation amount of the controller, the tire model is linearized and analyzed under a small angle, and then the vehicle model is linearized and discretized; On the other hand, a path tracking controller based on linear time-varying model prediction is proposed according to the established model; Finally, with the help of CarSim and Simulink simulation processing software, the fifth order polynomial path change simulation experiment is carried out. Under the premise of considering the path tracking accuracy and stability, some controller parameters are optimized, and the tracking effects under three different vehicle speeds are compared. The experimental results show that the proposed control algorithm has high control accuracy, and can track the reference path stably under three kinds of vehicle speeds.
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    Design and Research
    Design of Control Circuit for Automatic Dimming Sun Visor of a Heavy Commercial Vehicle
    XIAO Fei
    2023, 48(17): 65-70.  DOI: 10.16638/j.cnki.1671-7988.2023.017.011
    Abstract ( )   PDF (1405KB) ( )  
    In this paper, a control circuit design scheme of automatic dimming sun visor is proposed. The EC-SPD dimming glass that can flexibly adjust the light transmittance is used to replace the traditional car sun visor. The 12 V DC circuit in the cab of a heavy commercial vehicle is used to supply power. The microcontroller generates the corresponding pulse width modulation (PWM) signal according to the light intensity data detected by the GY-302 digital light sensor. Under the control of the PWM signal, the bridge circuit converts 12 V DC power in the driver into 0~10 V AC power, which is then transmitted to the dimming glass to realize the shading function of the sun visor according to different light intensity. In addition to the automatic adjustment function, the circuit also supports the manual key adjustment function. This design has the advantages of low cost, small size, flexible control, etc. It is convenient to integrate into the cab of a heavy commercial vehicle. Through simple series parallel improvement and simple modification of other traditional glass in the cab, it can complete the integration with the intelligent cabin, and improve driving safety and riding comfort.
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    SOA Design Based on SOMEIP Protocol
    GAO Yue
    2023, 48(17): 71-75.  DOI: 10.16638/j.cnki.1671-7988.2023.017.012
    Abstract ( )   PDF (1117KB) ( )  
    In order to promote the rapid application of on-board ethernet and service oriented architecture (SOA) in the vehicle, this paper introduces the development method and process of SOA functional architecture based on model combined with examples, and also, the design of serviceoriented ethernet communication based on scalable service oriented middleware over IP (SOEMIP) protocol is bound, which has certain guiding significance for the development of automotive SOA functional architecture and ethernet network architecture.
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    Research on Rollover Prevention Warning Strategy for Commercial Trucks Based on LQR
    RU Qiang
    2023, 48(17): 76-80.  DOI: 10.16638/j.cnki.1671-7988.2023.017.013
    Abstract ( )   PDF (1307KB) ( )  
    With the rapid development of the transportation industry, the rollover stability of commercial trucks is receiving increasing attention. This paper takes the yaw rate and lateral velocity variation of commercial trucks as control variables, combines the TTR rollover warning theory and the rollover vehicle model of commercial trucks to design the warning strategy, predicts the vehicle lateral acceleration through the Kalman filter estimator, and then calculates the rollover threshold value, and then obtains the optimal additional yaw moment through the linear quadratic regulator regulator according to the vehicle linear model. Using a single wheel control strategy, perform anti roll control on the established model. The reliability of the strategy is simulated and tested through extreme operating conditions to verify the effectiveness of the control strategy adopted in this paper.
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    Quality Optimization Design of the Split Diaphragm of Dual-cavity Aluminum Alloy Oil Tank
    ZHANG Wenyan
    2023, 48(17): 81-84.  DOI: 10.16638/j.cnki.1671-7988.2023.017.014
    Abstract ( )   PDF (1746KB) ( )  
    In order to reduce the crack failure risk of the split diaphragm of the dual-cavity aluminum alloy fuel tank, this paper introduces a method to improve the quality of the dual-cavity aluminum alloy fuel tank by improving the structure of the split diaphragm. First of all, combined with the computer aided engineering (CAE) analysis and test report of the same structure, the structure of the split diaphragm is improved. The article then evaluates the assembly of the fuel tank assembly by modeling with CATIA software, and analyzes the process forming of the new structure split diaphragm. Finally, the prototype is trial-produced and verified by the bench vibration test. The research results show that this method can effectively overcome the problem of split diaphragm cracking and falling off of double-chamber oil tank, and greatly reduce the time cost, labor cost and raw material cost in the process of design optimization.
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    Fatigue Analysis of a Pure Electric Light Truck Cab Based on Virtual Iteration Technology
    LIU Hongmei
    2023, 48(17): 85-88.  DOI: 10.16638/j.cnki.1671-7988.2023.017.015
    Abstract ( )   PDF (2238KB) ( )  
    In order to solve the sheet metal and solder joint cracking problem during the vehicle endurance test, this paper collects the road test of random load spectrum, based on the virtual iterative method, the fatigue load of the cab of a light truck is extracted, and the fatigue life of the cab is analyzed using the iterative load. The finite element analysis results are consistent with the results of the road test, which provide an effective forecasting method of the virtual iterative method, and form a set of operable technical documents for the development of subsequent models to provide technical accumulation. In view of the existing structure risks and solder joint optimization, this technique can improve product durability performance effectively.
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    Calculation and Application of Cylindrical Gear Tooth Profile and Tooth Direction Tilt Deviation
    WANG Weigang
    2023, 48(17): 89-93.  DOI: 10.16638/j.cnki.1671-7988.2023.017.016
    Abstract ( )   PDF (1805KB) ( )  
    Based on the definition of cylindrical gear tooth profile tilt deviation and tooth direction tilt deviation, this thesis analyzes their influence on the comprehensive performance of gears, obtains the calculation method of tooth profile and helix tilt deviation, and studies its engineering application in tool design, reverse mapping and tool sharing calibration. The study shows that the tooth profile tilt deviation and helix tilt deviation have important effects on the mesh imprint and fatigue life of the gears, and the design optimization of the tilt deviation can be used to improve the life and overall performance of cylindrical gears. The calculation of the tilt deviation plays an important role in the design of cutting tools, reverse mapping of gears, and tool checking and verification of cutting tools, and other engineering problems.
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    Testing and Experiment
    Analysis of the Injury of Dummy Q3 by Child Seat Angle Based on LS-DYNA
    LI Junjie
    2023, 48(17): 94-99.  DOI: 10.16638/j.cnki.1671-7988.2023.017.017
    Abstract ( )   PDF (1586KB) ( )  
    In this paper, in order to solve the problem of optimal setting of the backrest angle of a rear-mounted child seat during the development of a new model, the injury situation of Q3 child dummy is optimized and analyzed by analyzing the crash test data of a real car based on LS-DYNA crash simulation analysis software after the vehicle benchmarking, this paper expounds the performance defects of different tilt angles of child seats in vehicle collisions, so as to provide a reference for the development of child restraint system of new cars. The results show that: In the frontal impact test against rigid barrier with 100% overlapping (FRB) collision condition, as the angle of the child seat decreases, the injury of dummy show a gradually decreasing trend. The research provides reference for the dynamic child occupant protection evaluation of vehicle collision and the selection of child seats mounting tilt angle.
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    Analysis and Optimization of the Interior Sound Quality Problem of a Vehicle Accelerating
    JIA Chao
    2023, 48(17): 100-105.  DOI: 10.16638/j.cnki.1671-7988.2023.017.018
    Abstract ( )   PDF (3603KB) ( )  
    In view of the poor sound quality in the acceleration vehicle of a certain sport utility vehicle (SUV) model and the existence of sound quality problems, through noise spectrum analysis, modal test and disturbance verification, it is confirmed that the cause of the problem is caused by the excitation of the compressor assembly mode by the powertrain, and improving the compressor assembly mode is the direction to solve the problem. With the help of computer aided engineering (CAE) analysis, the optimization scheme is found, the finite element model is established, and the first mode of the original compressor assembly is analyzed to be close to the noise frequency. The compressor support is optimized by CAE to strengthen the connection with the engine body, and the first-order modal frequency of the compressor assembly is raised to 465 Hz. After the bracket of the selected scheme is replaced, the 205~250 Hz resonance band in the vehicle is significantly weakened, the Y-direction vibration of the compressor and the noise in the vehicle are significantly weakened in the 205~334 Hz range, and the noise quality in the vehicle is improved after the whole vehicle is accelerated.
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    Analysis of the Relationship between Lifting Torque of Flush Door Glass and Body Dimensions Deflection
    JING Yuan
    2023, 48(17): 106-111.  DOI: 10.16638/j.cnki.1671-7988.2023.017.019
    Abstract ( )   PDF (2572KB) ( )  
    The purpose of this article is to study the compatibility and sensitivity of the flush door glass lifting system with the door sheet metal tolerances, as well as to explore the relationship between various input factors of the door sheet metal tolerances and the glass lifting torque and flushness difference, and the torque and flushness difference values under the limit tolerances. Based on the response surface analysis method in the design of experiment test design, the input factor values are adjusted and the corresponding output data are measured on the independently developed fixture, and the relationship between the relevant door sheet metal dimension factors and the glass lifting torque is analyzed. The conclusion is that in this system, the door cheat has smallest impact on the glass lifting torque, and the tolerance of the waistline opening has the greatest impact on the glass lifting torque. At the same time, the suitable sheet metal tolerance range for this system and the relationship between each input factor and output result are also verified, providing a theoretical basis for the development of subsequent similar structures.
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    Characteristic Analysis of Coal-to-liquid Application in Diesel Engines Based on Plateau Environment
    LIU Weilin
    2023, 48(17): 112-118.  DOI: 10.16638/j.cnki.1671-7988.2023.017.020
    Abstract ( )   PDF (1942KB) ( )  
    At different altitudes, there are few studies on the performance of coal-to-liquid application to GB Ⅵ diesel engines, so it is necessary to analyze and study it. On a diesel engine compliant with GB Ⅵ emissions, tests are conducted using an engine dynamometer with an altitude simulation system to evaluate the power performance, fuel economy and emission performance of three fuel samples, including GB Ⅵ standard diesel (G6), a blend of direct and indirect coal-to- liquid harmonious fuels (D1), and direct coal liquefaction fuel (D2) at altitudes of 0 m, 1 700 m and 3 000 m. The results show that in terms of power performance, with increasing altitude, all three fuel samples exhibite a decrease in maximum torque under transient conditions, and D1 and D2 show an average reduction of 0.79% and 0.95%, respectively compares to G6. However, D1 fuel with an oxygen enhancers maintain similar power performance to G6 at 3 000 m altitude; In terms of fuel economy, at 0 m altitude, D1 fuel exhibite an average reduction of 1.22% in effective fuel consumption rate compares to G6, while D2 fuel is comparable to G6; In terms of emission performance, D1 and D2 fuels show an increase in NOx emissions of 3.42% and 4.6%, respectively, compares to G6 at 0 m altitude. As the altitude increased, NOx emissions exhibite varying degrees of increase. To the particulate matter (PM) & particulate number (PN) emissions show an opposite trend, and both D1 and D2 fuels exhibite higher emissions of HC/CO compare to G6. Furthermore, all three fuel samples exhibite no ammonia leakage at different altitudes.
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    Analysis of Clutch Engagement Control Strategy of a Plug-in Hybrid Electric Bus
    YANG Zhao
    2023, 48(17): 119-123.  DOI: 10.16638/j.cnki.1671-7988.2023.017.021
    Abstract ( )   PDF (1387KB) ( )  
    In the hybrid electric bus, the vehicle control system frequently switches the driving mode of the vehicle according to the working conditions, and the clutch is an important component of the drive mode switching, and its working quality determines the overall performance of the drive system. In this paper, a fuzzy control model is established to control the engagement process of clutch by analyzing and modeling the structure of the clutch and studying the evaluation index of the clutch bonding quality. In order to achieve the goal of reducing fuel consumption of hybrid electric vehicles, it is proposed to use pure electric drive on the premise of meeting the torque required for driving the vehicle. When the output torque of the motor cannot meet the driving requirements of the vehicle, the motor outputs additional torque to drive the engine. The control strategy of fuel injection ignition after reaching a certain speed. After the engine is ignited, the main and driven discs of the clutch are in a sliding state, and when the speed difference between the main and driven discs is small, they are quickly engaged to reduce impact and improve ride comfort.
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    Research on Fatigue Life of Electric Drive Assembly Differential Based on Vehicle Test Load Spectrum
    WEN Xinhai
    2023, 48(17): 124-127.  DOI: 10.16638/j.cnki.1671-7988.2023.017.022
    Abstract ( )   PDF (1663KB) ( )  
    Taking the differential of an electric vehicle as the research object, a method for analyzing and predicting the fatigue life of the differential of the electric drive assembly based on the vehicle test load spectrum is proposed. The vehicle dynamics model of the target vehicle and the road topology model of the test site are established. The durable load spectrum of the electric drive assembly is iteratively generated through dynamic analysis, and then converted into the test load spectrum of the differential. The finite element model of the differential assembly is built. According to the load spectrum of the differential bench test, the stress change process of the differential in the process of variable torque and variable speed meshing is obtained, which dynamically reflects the real stress state of the differential at work. The alternating fatigue damage caused by the rapid alternating torque and speed of the differential is fully considered. The results show that the fatigue failure position of the differential shell is consistent with the fatigue failure position during the test, which provides a comprehensive and accurate reference for the design and verification of the differential structure.
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    Process·Materials
    Influence of Trace Mg on the Microstructure and Mechanical Properties of Al-Si-Cu Alloy Castings
    YANG Xingguo
    2023, 48(17): 128-133.  DOI: 10.16638/j.cnki.1671-7988.2023.017.023
    Abstract ( )   PDF (8064KB) ( )  
    In view of the abnormal noise of the engine cylinder block caused by the mechanical properties of the engine, the paper took measures to optimize the process parameters, improve the mold casting system and increase the heat treatment process, and studied the effect of trace Mg elements on the organization and mechanical properties of cast Al-Si-Cu alloy. The results show that in the range of Mg content from 0.05% to 0.55%, the mechanical properties of the castings show an increasing trend with the increase of Mg content, and the strengthening phase Mg2Si, which exists in the junction of eutectic Si and matrix Al in the organization, gradually increases; when the Mg content is greater than 0.3%, the tensile strength and yield strength of the castings reach 230.6 MPa and 157.3 MPa, respectively, raising the Mg content can be determined to be 0.3%~0.55% in practical applications to ensure that the castings have stable mechanical properties and thus avoid inducing other mechanical failures.
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    Formation Reason and Solution of Electrophoretic Flow Marks of Two-piece Lifting Gate
    CHEN Weiya
    2023, 48(17): 134-137.  DOI: 10.16638/j.cnki.1671-7988.2023.017.024
    Abstract ( )   PDF (1681KB) ( )  
    The two-piece lifting gate is easy to form electrophoretic flow marks at the welding joints of two sheet metal pieces, which affects the appearance quality of the product and increases the cost of manual grinding in the following process. This paper analyzes the mechanism and reasons of electrophoresis flow marks of two-piece lifting gate, and proposes the design requirements of the two-piece lifting gate through the summary analysis of the problem of electrophoretic flow marks, which provides a reference scheme to solve the problem of electrophoretic flow marks.
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    Comparison of Corrosion Behavior of SPHC Steel under Dynamic and Static Corrosion Conditions of Automobile
    GUO Xiaoliang
    2023, 48(17): 138-143.  DOI: 10.16638/j.cnki.1671-7988.2023.017.025
    Abstract ( )   PDF (2533KB) ( )  
    Many carbon steel exposure tests under static atmosphere or accelerated corrosion tests of carbon steel parts under static conditions in the room can not reflect the dynamic corrosion of carbon steel, and relatively little attention has been paid to the dynamic investigation of carbon steel in China. In this paper, the corrosion behavior of steel plate heat commercial (SPHC) steel under the condition of automobile enhanced corrosion test is studied, and the morphology, composition and phase of the etched surface of SPHC steel are analyzed by means of scanning electron microscope, energy spectrum and X-ray diffractometer. The results show that the corrosion rate of SPHC steel under dynamic conditions is higher than that under static conditions, but the change trend of corrosion rate is basically the same under the two conditions. When the test is 3 to 7 days, the corrosion rate first increased sharply, Fe2O3 is formed on the surface, and the initial corrosion is accelerated; At the 11th day of the test, the corrosion rate begins to drop to a low point, and Fe2O3 and α-FeOOH are formed on the corrosives. At this time, the rust layer is relatively dense, which enhances the corrosion resistance of SPHC steel; When the test reached the 14th day, the corrosion rate began to rise again. Fe2O3, trace alpha-Feooh and Fe2O3 corrosion products are generated on the surface of SPHC steel. At this time, the rust layer is peeling off and the corrosion is more serious.
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    Ultrasonic Measurement Method and Application of Bolt Preload
    LV Fengyang
    2023, 48(17): 144-149.  DOI: 10.16638/j.cnki.1671-7988.2023.017.026
    Abstract ( )   PDF (1462KB) ( )  
    Bolt preload is one of the key factors affecting the reliability of bolt connection, and it is of great application value to measure bolt preload directly and accurately. Firstly, based on the principle of acoustoelastic effect, the relationship between ultrasonic propagation speed and axial stress of bolts is studied theoretically, and the calibration relationship between bolt preload and ultrasonic acoustic time difference is established in this paper. Secondly, the influencing factors of ultrasonic measurement of bolt preload are analyzed. Finally, the ultrasonic measurement method and application case of bolt preload are given. The MC900 ultrasonic measuring analyzer is used to monitor the preload attenuation of the dashboard beam and body bolts of a certain vehicle. The test results meet the durability and reliability requirements of the vehicle. The research results show that the ultrasonic preload measurement technology can well monitor the preload changing trend of bolt connection points during the endurance road test of the vehicle, and provide experimental basis for verifying the rationality of bolt tightening torque setting and analyzing the quality problem of torque attenuation.
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    Body Process Styling Virtual Assessment
    WANG Liying
    2023, 48(17): 150-153.  DOI: 10.16638/j.cnki.1671-7988.2023.017.027
    Abstract ( )   PDF (1808KB) ( )  
    This paper introduces the content of virtual assessment of body in white in the process of product development, focuses on the main concerns of virtual assessment of body process, and analyzes the future needs to be improved in the aspects of virtual assessment time node, virtual review efficiency and quality of virtual assessment and forward-looking of virtual assessment. Study the impact to manufacture feasibility and cost down of styling virtual assessment and the resolution, also the improvements need to be analyzed in the future. All the content can be reference for detail exploration in body styling virtual assessment.
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    Fracture Failure Analysis of a Positioning Pin
    JI Peng
    2023, 48(17): 154-157.  DOI: 10.16638/j.cnki.1671-7988.2023.017.028
    Abstract ( )   PDF (2339KB) ( )  
    The positioning pin made of 40Cr steel suddenly broke several times during operation, based on this, chemical composition, microstructure and fracture morphology are analyzed, the results show that the failure is caused by hydrogen-induced delayed fracture. Mainly because of class D non-metallic inclusions in materials and producing internal stress after surface quenching, the positioning pin absorb hydrogen in following processes of pickling and electroplating and break down in under the action of alternating stress. It is suggested to improve the metallurgical quality of materials, add the process of stress relief annealing after surface quenching, and it is more important to add the process of removal of hydrogen after electroplating.
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    The Cleanliness Control during the Assembly Process for the Prototype Diesel
    LI Jiangnan
    2023, 48(17): 158-161.  DOI: 10.16638/j.cnki.1671-7988.2023.017.029
    Abstract ( )   PDF (12197KB) ( )  
    In order to ensure the cleanliness control level during the assembly process of prototype diesel, and improve the assembly quality of the diesel, this paper analyzes the components characteristics of the prototype diesel, and summarize the cleanliness control measures, such as formulating cleanliness inspection specification, cleaning process, cleanliness inspection measures and the process records. All these measures can effectively guarantee the good cleanliness control level and reduce the assembly quality problems caused by the cleanliness problems, and ensure the development cycle of the new products.
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    Current Situation Analysis and Process Optimization of Heavy Truck Shroud Assembly
    HE Kewei
    2023, 48(17): 162-164.  DOI: 10.16638/j.cnki.1671-7988.2023.017.030
    Abstract ( )   PDF (1199KB) ( )  
    The deflector is one of the main components of the heavy truck, which can reduce the wind resistance, noise and fuel consumption of the vehicle. From the process point of view, this paper introduces the current situation of the assembly process of the heavy truck deflector, analyzes the existing problems and deficiencies from the aspects of assembly process, the work position, working hours, etc., optimizes the material of the deflector support, the assembly process, personnel quota, process layout, etc., and puts forward the optimization plan for the assembly process of the deflector. Meet the company's vehicle loading rhythm, reduce assembly difficulty and improve assembly efficiency.
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    Automobile Education
    The Path of Practical Talents Training of Automobile Service Engineering Technology Based on Integration of Industry and Education -Taking Hebei Vocational University of Technology and Engineering as an Example
    FENG Ziliang
    2023, 48(17): 165-168.  DOI: 10.16638/j.cnki.1671-7988.2023.017.031
    Abstract ( )   PDF (1238KB) ( )  
    With the development of the “new four modernizations” of the automobile and constant changes in customer consumption concepts, the automobile service industry is also constantly transforming and upgrading,and the new forces such as Internet+automotive services, sharing trips,O2O (online offline) e-commerce are strongly involved in the automotive aftermarket. The transformation and upgrading of the industry bring new demands for intelligent service and high-end to the automotive aftermarket. The development of the industry is also in urgent need of compound highlevel technical talents who are "capable of marketing, understand planning, fine technology, strong skills, good at operation and management". Facing the new format of automobile service, Hebei University of Science and Technology Engineering adheres to the integration of industry and education, relies on school enterprise cooperation to explore the talent training path in line with the automotive service engineering technology of vocational education undergraduate, cooperates with cooperative enterprises to upgrade the on campus training center, broaden the off campus practical training base, reasonably plan the curriculum system, and build three-level practical projects of curriculum of “curriculum-curriculum group-specialty”, and enrich the content of order classes, broaden the second class and cultivate high-level technical talents who understand theory and practice in practice.
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    Research and Application of Intelligent Teaching Fault Setting System Based on Magotan B8 Car On-board Network
    LIN Sumin
    2023, 48(17): 169-173.  DOI: 10.16638/j.cnki.1671-7988.2023.017.032
    Abstract ( )   PDF (2030KB) ( )  
    According to the problems existing in the teaching of on-board network control technology course, based on the on-board network system of Magotan B8 car, a fault setting system for on-board network intelligent teaching based on single chip microcomputer control is designed, which effectively solves the problems such as backward teaching equipment of on-board network control technology course, mismatch between teaching equipment and teaching content, atypical fault cases, etc., realizes the effective combination of fault case explanation and practical operation, improves the teaching effect, and provides ideas for solving the difficult problems of on-board network teaching.
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    Exploration of Production Practice Mode with Integrated Industrial Chain for Vehicle Engineering Major
    ZHANG Dawei
    2023, 48(17): 174-179.  DOI: 10.16638/j.cnki.1671-7988.2023.017.033
    Abstract ( )   PDF (1188KB) ( )  
    In order to cultivate the application of theoretical knowledge and the innovation capability for students of vehicle engineering major during the practice teaching, a new production practice mode driven by the university-enterprise joint under industry-teaching integration. The practice model throughout automobile manufacturing industry chain has been established by a close schoolenterprise cooperation. It expands the knowledge chain about automobile manufacture for the students. At the same time, the students' outlook and knowledge are also broadened with the visits of other manufacturing enterprises. The practice in automobile manufacturer, and the suppliers of key part and production facility is integrated and developed into a multifaceted production practice mode with the whole industry chain. Then, the two production practice bases with industry chain has been developed, which are near and far from the university and are located in south and north, respectively. The combination of theory and practice is realized by visit in production line and operation training out production line. Some educations about the workplace freshmen and the entrepreneurship and innovation are introduced into production practice to comprehensively improve the students’ overall quality. The practice of the new production practice mode indicated that students’ major overallqualities, such as hands-on ability and problem-solving ability, have been promoted.
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    Discussion on Course Construction and Teaching Methods of Automobile Maintenance Specialty
    LI Hua
    2023, 48(17): 180-183.  DOI: 10.16638/j.cnki.1671-7988.2023.017.034
    Abstract ( )   PDF (971KB) ( )  
    The course of automobile maintenance specialty is both a highly theoretical and practical course. It is required that the theory and practice should be carried out simultaneously. At the same time, it should closely follow the development and change of automobile technology, and focus on cultivating students' ability to maintain modern automobiles. With the increase in the difficulty of new vehicle maintenance technology, students have a stronger demand for the maintenance of new vehicles. In order to meet the needs of students for the maintenance of new vehicles, the knowledge system of automobile maintenance professional courses has been reconstructed. Based on the current automobile fault phenomenon, change the rigid teaching methods, improve the automobile maintenance courses and teaching methods, and constantly improve the students' ability to find and solve problems. In the open teaching environment, the teaching of automobile maintenance course builds a diversified learning environment, which allows students to learn in real automobile maintenance cases, and improves students' ability to repair modern automobiles.
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    Research on the Teaching Reform of "Post Course Competition Certificate" in the Course of Vehicle Identification and Evaluation -Take Shaanxi Institute of Industry and Technology as an Example
    LU Xi
    2023, 48(17): 184-187.  DOI: 10.16638/j.cnki.1671-7988.2023.017.035
    Abstract ( )   PDF (1064KB) ( )  
    The rapid development of new energy automobile has promoted the rapid rise and develop- ment of the new energy second-hand automobile market, and accompanied by an increasingly urgent demand for talents. In the training of automobile talents in higher vocational colleges, it is necessary to cultivate high-quality second-hand automobile appraisal and evaluation talents who can carry out traditional automobile appraisal and new energy automobile appraisal according to the needs of market development. Taking Shaanxi Institute of Industry and Technology as an example, this paper expounds the exploration of the mode of comprehensive education reform of "post course competition certificate" in the professional core course Vehicle Identification and Evaluation. On the basis of combining the new norms for the development of the new energy second-hand automobile industry, the course content is reconstructed according to the post requirements of the appraisers, and the overall teaching design and implementation of the course are carried out at the same time, which has achieved certain teaching results, which has certain reference significance for the curriculum reform and talent training in higher vocational colleges.
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    Standards·Regulations·Management
    The Travel Characteristics and Influencing Factors of Private Cars in Xi'an
    BAI Yaodong
    2023, 48(17): 188-194.  DOI: 10.16638/j.cnki.1671-7988.2023.017.036
    Abstract ( )   PDF (1814KB) ( )  
    With the rapid increase of car ownership, urban traffic congestion and environmental pollution problems are becoming increasingly serious. At the same time, with the relaxation of household registration restrictions, the number of urban people has increased significantly, and the traffic problem has become more serious. This paper takes private cars in Xi'an, Shaanxi Province as the research object, and studies the distribution characteristics of intensity of private car travel and travel time in this typical city in China. A suitable structural equation model is established for intensity of travel affected by different drivers' personal attributes, and the influence of personal attributes on travel intensity is analyzed. Then, the chi-square test is carried out on the travel time affected by different driver attributes, and the attributes that have obvious influence on the travel characteristics are screened out, and then the data is visualized and the influence of these attributes on the travel characteristics is analyzed, and finally the management suggestions are put forward based on the analysis results. The analysis results showed that age and occupation showed a significant positive correlation on the travel intensity, and the education level showed a significant negative correlation on travel intensity. The travel characteristics of private cars on weekdays and weekends are significantly different; At the same time, age, occupation, and the education level are the main factors affecting the characteristics of travel time of private car.
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    Research on Digital Transformation of Automobile Research and Development Test
    LI Tao
    2023, 48(17): 195-199.  DOI: 10.16638/j.cnki.1671-7988.2023.017.037
    Abstract ( )   PDF (2131KB) ( )  
    Combined with the current wave of digital transformation, based on the digital transformation plan of the test field of GAC Research Institute, this paper discusses what is the digital transformation of automobile research and development, why the test field should be digital transformation, what is the digital transformation of the test field, as well as typical scenarios, transformation paths and evaluation methods, and forms a relatively complete set of digital transformation methodology of the test field of automobile research and development institutions. It has certain guiding significance for the implementation of digital transformation.
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    Reviews
    Research Progress of Vibration Characteristics and NVH Performance Controlling of Electric Vehicles
    HUANG Siyi
    2023, 48(17): 200-205.  DOI: 10.16638/j.cnki.1671-7988.2023.017.038
    Abstract ( )   PDF (1156KB) ( )  
    The vibration and noise caused by vehicles make drivers and passengers uncomfortable and produce environmental pollution. Traffic safety and service life of electric vehicles are also affected. Noise, vibration and harshness (NVH) performance is the key index to evaluate the ability to controlling the vibration and noise of vehicles and ride comfort of drivers and passengers. The requirement and evaluation method for NVH performance of the vehicles are analyzed. Based on the origination and formation mechanism of vehicles vibration, combined with the research method of vibration characteristics and NVH performance design, the research status of vibration characteri- stics and NVH performance controlling are reviewed for electric vehicle powertrain and suspension system of electrical vehicles. Vibration absorption technologies are analyzed. The problems on vibration controlling are pointed out. Improving the accuracy and popularity of computer aided design (CAD) and computer aided engineering (CAE) modeling, optimizing the structure of the whole vehicle assembly, upgrading materials configuration and multi-unit synergy controlling are the development trend for improving NVH performance of electric vehicles, which can provide a reference direction to project design and realization of the vibration and noise controlling for electrical vehicles.
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    Research on Strategies to Accelerate the Transformation and Upgrading of the Automotive Industry in Chengdu Economic and Technological Development Zone
    CAI Yun
    2023, 48(17): 206-210.  DOI: 10.16638/j.cnki.1671-7988.2023.017.039
    Abstract ( )   PDF (1060KB) ( )  
    Electrification, intelligence, networking, and sharing are important development directions for the transformation and upgrading of the automotive industry. This article aims to explore how to accelerate the transformation and upgrading of the automotive industry in Chengdu economic and technological development zone. Based on a systematic analysis of the development situation of the entire vehicle, components, and industrial ecology, combined with the basic conditions for the transformation and upgrading of the automotive industry in Chengdu economic and technological development zone, the article proposes nine suggestions in three major areas including consolidating the cornerstone of the vehicle development and manufacturing industry, promoting high-quality development of the parts industry, and building an industrial ecosystem of "new car prototypes".
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    Research Status and Expectation of Automobile Engine Energy Conservation Technology
    CHEN Huan
    2023, 48(17): 211-214.  DOI: 10.16638/j.cnki.1671-7988.2023.017.040
    Abstract ( )   PDF (1154KB) ( )  
    In the context of sustainable development of society, automobile energy conservation has been the focus of people's attention, the engine as the heart of the automobile, its energy saving technology research is also very important. This paper briefly introduces the principle of automobile engine energy saving, summarize and analyze the key technologies and research status of engine energy saving, such as gasoline direct injection, fuel stratified injection, variable compression ratio and variable valve system, and put forward the prospect of future development of engine energy saving technology, hoping to provide theoretical basis and reference direction for subsequent research.
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