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主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

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    New Energy Vehicle
    Energy Saving Technology Path Evaluation for Micro Pure Electric Vehicles
    HE Wei
    2023, 48(19): 1-5.  DOI: 10.16638/j.cnki.1671-7988.2023.019.001
    Abstract ( )   PDF (701KB) ( )  
    Starting from the theoretical calculation formula of the driving range of pure electric vehicles, it is concluded that the driving range is directly related to the battery characteristics, the efficiency of the motor, the electric control system, the vehicle design parameters, and the energy consumption of accessories. Then, combined with the theoretical calculation of AMESim simulation software and bench data verification, the endurance sensitivity analysis of key factors such as battery, electric drive system efficiency, vehicle design number and other parameters of micro pure electric vehicles is carried out, and the specific impact value of each factor on the endurance is obtained. Finally, based on the technical popularization level in the current industry, the technical path of improving the endurance of miniature pure electric vehicles with high cost performance is proposed, which is used to guide the rapid development of the endurance range performance of miniature pure electric vehicles at the present stage, shorten the development cycle and reduce the development cost.
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    A Control Strategy of Timing and Quantitative Charging for Pure Electric Vehicle under All Operating Conditions
    ZHAO Shuang
    2023, 48(19): 6-11.  DOI: 10.16638/j.cnki.1671-7988.2023.019.002
    Abstract ( )   PDF (814KB) ( )  
    With the strong support of the state for the development of new energy vehicles and the continuous improvement of consumers' recognition of new energy vehicles, fuel vehicles will gradually withdraw from the historical stage. For pure electric vehicles, charging is an indispensable daily operation. The rational utilization of different prices of valley and peak power will improve the user's experience and bring about a reduction in vehicle costs. In order to solve the complaints of users in the mass production vehicle market in the early stage about the cumbersome steps of setting the timing and quantitative charging (the charging gun must be inserted when setting), this paper proposes a new type of control logic for timing and quantitative charging. The vehicle charging logic is completely arbitrated by vehicle control unit (VCU), which can be set under any working condition, also the operation is simple, and the user is prompted to set the scheduled charging time. Compared with the original policy, the user setting operation is reduced from 6 steps to 1 step.
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    Online SOC Estimation of Retired Lithium-ion Batteries for Electric Vehicles Considering Aging
    LIU Zhongqiang
    2023, 48(19): 12-16.  DOI: 10.16638/j.cnki.1671-7988.2023.019.003
    Abstract ( )   PDF (779KB) ( )  
    In order to improve the safety of retired lithium-ion batteries of electric vehicles in cascade utilization, it is necessary to obtain the state of charge (SOC) parameter values of retired batteries in use accurately and timely. Because the aging of retired batteries will cause capacity decay faster and seriously affect the estimation accuracy of SOC parameters, this paper proposes an online SOC estimation method considering the capacity decay of retired lithium-ion batteries. Through the test of hybrid plulse power characteristic (HPPC) and dymanic stress test (DST) cycle conditions, it is proved that the proposed method can estimate the SOC of retired lithium-ion batteries under different operating conditions accurately and realtimely, and the maximum estimation error is less than 2%.
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    Analysis of the Effect for Immersion Discharge of Lithium-ion Batteries in NaCl Solution
    FANG Guangcheng
    2023, 48(19): 17-21.  DOI: 10.16638/j.cnki.1671-7988.2023.019.004
    Abstract ( )   PDF (3778KB) ( )  
    Discharge by soaking in NaCl solution is a common safe way to dispose of faulty lithium batteries. In order to find out the discharge effect and failure performance of lithium batteries immersed in NaCl solution, the article carries out immersion experiments on a certain type of lithium-ion battery monomer and module with different concentrations of NaCl solution. The relationship between the chemical reactions occurring during immersion and the concentration of NaCl solution is explored through changes in cell voltage and manifestations of polar ear corrosion. The results show that the discharge rate and corrosion rate are positively correlated with the concentration of NaCl solution. That is, the higher the concentration, the faster the discharge rate and the corrosion rate of the electrode lug. The performance of the battery cells at different positions in the module varies greatly. The battery voltage drop rate at the middle position is significantly higher than that at both sides, and the corrosion rate of the cells near the positive side of the module is much faster than that at the negative side.
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    SOC Estimation Based on Equivalent Circuit Model
    YU Yang
    2023, 48(19): 22-29.  DOI: 10.16638/j.cnki.1671-7988.2023.019.005
    Abstract ( )   PDF (1832KB) ( )  
    Compared with traditional batteries, lithium-ion batteries have the advantages of high energy density, no memory effect, superior cycle performance, and no toxic and harmful substances. Effectively managing the working state of the battery and accurately estimating the state of charge (SOC) of the battery are of great significance for the safe operation of the battery and prolonging its service life. In this paper, 18650 ternary lithium battery is taken as the research object. Firstly, the influencing factors of lithium-ion battery parameters are analyzed, and then the equivalent circuit model of the battery is discussed. Considering that the traditional Kalman filter algorithm is more applied to linear systems, for the nonlinear situation of the internal system of the power battery, needs to extend the algorithm, that is, the system equation needs to be linearized. Finally, in order to verify and test the effect of our estimation system, the estimation scheme is programmed in MATLAB/Simulink, and the battery SOC estimation system is simulated and compared. It is verified that the algorithm errors under constant current discharge and hybrid pulsepower characteristic conditions are not more than 8%.
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    Analysis and Optimize on the Phenomenon of Brake Pedal Signal Drift in the Pure Electric Vehicles
    WU Miaomiao
    2023, 48(19): 30-33.  DOI: 10.16638/j.cnki.1671-7988.2023.019.006
    Abstract ( )   PDF (907KB) ( )  
    The analog signal of the brake pedal has a direct influence on the normal realization of the regenerative braking energy function and the service braking function of electric vehicles. Due to influence of factors as assembly consistency, driving stress alternation and road vibrations etc., the length of the brake pedal ejector pin changes, causing the ejector pin’s stroke to change, resulting in an unusual figure in the brake pedal analog signal value. This paper explains the reasons for the drift of the brake pedal analog signal for electric vehicles from two aspects of mechanical structure and electrical connection. That is, by accurately adjusting the fixed position of the top rod nut, the analog signal value of the brake pedal is always greater than 330; Changing the numerical range of the analog signal value of the vehicle controller is within this range. The study solves the problem of the electric vehicles brake pedal analog signal drift by changing the program of the vehicle control units.
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    Research on Anti-roll Control of Distributed Drive Electric Vehicle
    ZHAO Yuehe
    2023, 48(19): 34-38.  DOI: 10.16638/j.cnki.1671-7988.2023.019.007
    Abstract ( )   PDF (1683KB) ( )  
    Compared with traditional vehicles, the degree of freedom of distributed drive electric vehicles increases, and the stability decreases, so the research on its stability is particularly important. This paper takes a distributed drive electric vehicle as an object, and explores effective control methods to prevent rollover based on the characteristics of each wheel drive torque that can be individually controlled. According to the vehicle motion equation and vehicle parameters, the vehicle dynamics model is established using Simulink; A rollover prevention control strategy based on wheel differential drive is designed, and the typical vehicle rollover conditions are selected for simulation experiments. The experimental results show that the designed differential drive anti-rollover strategy can effectively improve the anti-rollover ability of the vehicle, its fuzzy adaptive proportionalintegral-derivative (PID) controller can give dynamic instructions according to the real-time motion of the vehicle, and the differential drive control mode can quickly and effectively prevent the vehicle from rollover according to the controller instructions.
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    Evaluation and Analysis of Electric Vehicle Battery Capacity Based on CLTC
    LIN Hua
    2023, 48(19): 39-45.  DOI: 10.16638/j.cnki.1671-7988.2023.019.008
    Abstract ( )   PDF (2607KB) ( )  
    The state administration of market supervision and administration jointly standardization administration of China the release of the China Automotive Test Cycle Part 1: Light-duty Vehicles (GB/T 38146.1-2019) to meet Chinese special requirements and make the China light-duty vehicle test cycle (CLTC) the only test cycle for the Test Methods for Energy Consumption and Range of Electric Vehicles Part 1: Light-duty Vehicles (GB/T 18386.1-2021) standard test range and energy consumption rate. Because of the CLTC cycle test condition, the actual test value is closer to the user's actual use value. In order to effectively match and meet the CLTC cycle conditions, at the early stage of pure electric range development, this paper describes how to accurately evaluate the battery capacity required by the model development through quantitative and qualitative evaluation, so as to lock the selection of three electric power in advance and save the development cycle and reduce the cost.
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    Intelligent Connected Vehicle
    AEB Effect Test Based on CIDAS Collision Accident Simulation
    SHEN Yubo
    2023, 48(19): 46-49.  DOI: 10.16638/j.cnki.1671-7988.2023.019.009
    Abstract ( )   PDF (1655KB) ( )  
    Based on the analysis of the applicability of three different autonomous emergency braking (AEB) control models in different crash scenarios, and the China in-depth accident study (CIDAS) China traffic accident in-depth research database, PreScan software is used to build the accident scene, and Simulink is connected to add the vehicle control model, and the real collision scene is tested by reconstructing the CIDAS traffic accident database. The simulation results verify that the autonomous emergency braking (AEB) control strategy based on the safety distance model can effectively avoid rear-end collision accidents or mitigate the harm caused by collisions, among which the Mazda model algorithm is relatively conservative and suitable for high-speed scenarios, and the Honda model algorithm and Berkeley model algorithm are relatively radical and suitable for medium and low-speed scenarios, which provides a reference for the evaluation and improvement of active safety technology.
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    Lateral Control of Automatic Driving Based on Jerk Signal
    LI Muheng
    2023, 48(19): 50-55.  DOI: 10.16638/j.cnki.1671-7988.2023.019.010
    Abstract ( )   PDF (1125KB) ( )  
    Aiming at the lateral control of autonomous vehicle, a preview control based on jerk signal is proposed. The error model of 2-DOF vehicle dynamic is established, and the closed-loop lateral control model is composed by linear quadratic regulator (LQR) feedback control and feedforward control. Use CarSim and Simulink to simulate the vehicle entering and tracking a steady state circle. By analyzing the proxy such as lateral position error and yaw angle error, it is shown that the preview control has good results in accuracy of lateral control. Similarly, the tracking speed has also been significantly improved.
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    Research on Parking Space Detection Based on Machine Vision
    LU Yibin
    2023, 48(19): 56-60.  DOI: 10.16638/j.cnki.1671-7988.2023.019.011
    Abstract ( )   PDF (3412KB) ( )  
    With the continuous development of cars in the field of intelligence, intelligent parking technology has become the current research hotspot, and the detection of parking space is the premise of intelligent parking. Therefore, this paper proposes a parking space detection method based on machine vision. The method first carries out filtering processing, binarization processing, edge detection and other pretreatment work on the collected image, and then realizes the detection of parking space using Hough transform on the basis of the pretreatment. In the process of detection, this paper uses MATLAB software to implement the above algorithm, and builds a visual interactive interface for parking space detection based on the GUI platform. Experimental results show that the proposed method can accurately detect parking spaces, but it is also found in the process of the experiment, when the parking space area is seriously polluted, the detection effect of the detection algorithm will be reduced.
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    Design of Indoor ROS Intelligent Car Synchronous Positioning and Drawing System Based on Improved Gmapping
    YAN Peng
    2023, 48(19): 61-66.  DOI: 10.16638/j.cnki.1671-7988.2023.019.012
    Abstract ( )   PDF (1554KB) ( )  
    Indoor mobile robots are a hot issue in recent years, and synchronous positioning and mapping technology is one of the key technologies of mobile robot. To this end, a synchronous positioning and the mapping system is designed in this paper, based on robot operating system (ROS) intelligent car, which takes Gmapping as the core algorithm. Firstly, to compensate for the motion distortion per frame of the data of the single-line lidar with the odometer constructed by the motor encoder, lidar data and odometer data after motion distortion compensation is used as the input of the Gmapping algorithm; Then particle initialized via the Gmapping algorithm, construct a proposed distribution considering the observed quantity and sampling the particles to estimate the intelligent parking poses, resampling the particles with the resampling importance coefficient and setting the resampling threshold, update the map state of each particle with a binary bayesian filter; At last, the pose estimation and map data of intelligent car based on the Gmapping algorithm. The test results show that the designed synchronous positioning and the mapping system are more accurate in the intelligent parking pose estimation and construction map in a small size environment, which meets the design target requirements.
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    Design and Research
    Design of Data Acquisition System for Concentrated Photovoltaic Based on LabVIEW
    WEI Mingze
    2023, 48(19): 67-71.  DOI: 10.16638/j.cnki.1671-7988.2023.019.013
    Abstract ( )   PDF (1785KB) ( )  
    Aiming at the fragmentation of data acquisition and monitoring data in the real concentrating photovoltaic power generation system, which has not been fully applied in new energy vehicles, this paper proposes to design a special data acquisition system by using the visual graphical programming software LabVIEW. The data acquisition system realizes real-time display of monitoring data, review and query of historical data, local storage of collected data, and communication between upper computer and lower computer, and there is a communication interface with the onboard controller area network (CAN), realizes the centralized monitoring and management of geological environment monitoring module, cooling module, inverter grid connection module and inverter grid connection module, which makes the concentrating photovoltaic system have strong expansibility and development. This design promotes the application of clean energy in new energy vehicles.
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    OptiStruct Application on Welding Spot Optimization for the BIW of a Commercial Vehicle Cab
    MAO Honghai
    2023, 48(19): 72-76.  DOI: 10.16638/j.cnki.1671-7988.2023.019.014
    Abstract ( )   PDF (1895KB) ( )  
    In this paper, a finite element analysis model is established by optimizing the distribution of welding spots on the cab BIW to meet the structural performance of the cab BIW and reduce the number of welding spots. Using the OptiStruct module, topology optimization is performed on the solder joints of a cab body in white, obtaining the distribution of the contribution of the solder joints to structural performance, and adjusting the solder joint layout accordingly. By comparing the structural performance before and after optimization, it is shown that the modal and stiffness change rates before and after the optimization of the cab BIW solder joints are relatively small. The optimization model and analysis method for the cab BIW solder joints established using Optistruct are reasonable and effective, thereby achieving the goal of reducing costs.
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    Simulation Analysis of the Structure and Fatigue of the Lower Stinger of a Vehicle Type
    CHEN Liuqing
    2023, 48(19): 77-80.  DOI: 10.16638/j.cnki.1671-7988.2023.019.015
    Abstract ( )   PDF (1363KB) ( )  
    The lightweighting of the lower thrust rod of a certain model is studied to reduce the weight and transfer the stress concentration area by optimizing the design structure in order to improve the structural safety coefficient as well as the durability. Firstly, two different structural three-dimensional models of the lower thrust rod are established, and then finite element analysis is carried out using ANSYS and the strength of the thrust rod is obtained for the two different working conditions. Finally, fatigue comparative analysis is done in Ncode using the obtained hydrostatic results. The results show that in the case of 28.4% reduction in mass, the safety factor is improved compared with that before optimization, and the fatigue life of the corresponding working conditions is improved, so the optimization is more reasonable. At the same time, it provides the basis for the optimized design of the lower thrust rod in the future.
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    Rapid Prototype Verification of Skyhook Damping Control
    WANG Shengkun
    2023, 48(19): 81-86.  DOI: 10.16638/j.cnki.1671-7988.2023.019.016
    Abstract ( )   PDF (1024KB) ( )  
    In order to improve the ride and driving experience of the vehicle, based on the skyhook damping control strategy, a set of semi-active suspension control model of vertical damper is built using MATLAB/Simulink, and the vehicle dynamics simulation analysis is carried out under the twisted road conditions, and the effectiveness of the strategy is verified at the software level. The above model is matched with the channel, and transplanted and burned to the hardware dSPACE MicroAutoBox III for the verification of the real vehicle characteristic path. The subjective and objective data show that the root mean square value of the acceleration of the seat in the driver's seat of the vehicle under the control of the canopy damping is significantly reduced, and the front and rear axle impact, vibration convergence, body attitude, etc. of the vehicle are significantly improved, which verifies the effectiveness of the skyhook damping control strategy in the project.
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    Application of Technical Return-to-zero Method in Heavy Truck Fuel Consumption Analysis
    ZHANG Dong
    2023, 48(19): 87-91.  DOI: 10.16638/j.cnki.1671-7988.2023.019.017
    Abstract ( )   PDF (1122KB) ( )  
    Technical return-to-zero methodology is based on the theory of system engineering and the concept of closed-loop management, so as to effectively analyze the reasons of the failure while avoiding recurrence of the problem. There is an issue with a considerable difference in the fuel consumption of one tractor model after being delivered to customers and during their real usage. We conducted an in-depth analysis by using the technical return-to-zero methodology and pinpointed the cause of the error based on the analyzed results. After theoretically analyzing the failures that create differences in fuel consumption, we put forward improvement measures, validate with sliding tests, fuel consumption tests, ect., and then conduct troubleshooting for other models to prevent a similar issue from recurring in the future.
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    Optimization Design of Cam Profile for Miller Cycle Hybrid Special Engine
    WEI Shanjing
    2023, 48(19): 92-97.  DOI: 10.16638/j.cnki.1671-7988.2023.019.018
    Abstract ( )   PDF (1351KB) ( )  
    In order to improve engine noise, vibration, harshness (NVH) performance and valve train durability, GT-POWER software is used to make the simulation analysis of the cam profile selection of miller cycle hybrid engine. After that the Ricardo VALDYN software is used to analyze the kinematics and dynamics of valve train to study that how the parameters of cam profile influences the movement of valve train, at last optimization the cam profile. After optimization, the vibration displacement of middle point of spring is 1.28 mm; the contact stress between cam and tapper is 695 MPa, the eccentricity of contact line between cam and tapper decreases to 12.5 mm. It shows that the span of positive acceleration (θ1+θ2+θ3) increases, the vibration displacement of middle point of spring decreases.when the θ1 decreases, the contact stress between cam and tapper decreases. The eccentricity of contact line between cam and tapper decreases when the span of the cam profile in constant velocity region (θ4)increases.
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    Conceptual Design and Capacity Enhancement Analysis of Double Layer High Pressure Hydrogen Storage Bottles
    YU Fangfang
    2023, 48(19): 98-103.  DOI: 10.16638/j.cnki.1671-7988.2023.019.019
    Abstract ( )   PDF (2575KB) ( )  
    Inspired by the well-known fact that hydrostatic pressure usually has no influence on the yield strength of the material according to von mises yield criterion, the present paper simulates the pressuring processes maintaining the internal and external pressure difference for the common high-pressure bottles, and obtains the strength analysis conclusion that equal pressure difference always produces the same yield stress field. To maintain material strength and to improve internal pressure and storage capacity of the high-pressure hydrogen bottle, the double-layer high-pressure hydrogen storage bottle is conceptually designed according to this conclusion. The double-layer bottle has an additional inner bottle compared to the existing hydrogen storage bottle, forming two pressure layers inside the bottle, and thus adds an adjustable internal pressure difference. Maintaining a certain pressure difference, adjusting the relative size of the inner and outer layers, the hydrogen storage capacity per unit volume is analyzed under the same yield stress condition. It is found that the maximum storage capacity of the double-layer bottle can be increased by about 25% than the corresponding single-layer bottle. The present design and analysis results are a good reference to enhance the storage capacity of the hydrogen storage bottles.
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    Optimization on the Cab Shaking Problem of a Light Van Truck
    YUE Tao
    2023, 48(19): 104-107.  DOI: 10.16638/j.cnki.1671-7988.2023.019.020
    Abstract ( )   PDF (1991KB) ( )  
    In the unloaded state of a light van truck, the cab has obvious forward and backward shaking phenomenon in the speed range of 40~60 km/h. In this paper, the operational modal analysis (OMA) test method is used to analyze the modal frequency, damping, vibration mode, etc., and determine the peak cab shaking frequency. It is determined that there are obvious problems in vibration isolation of cab suspension and suspension on the transmission path, according to the problem points, corresponding optimization samples are made for rectification. The results show that the effect is obvious, and it has reference significance for solving practical engineering problems.
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    The Design of a Closed-loop Structure for Pure Electric Midibus Body
    JIANG Huade
    2023, 48(19): 108-111.  DOI: 10.16638/j.cnki.1671-7988.2023.019.021
    Abstract ( )   PDF (1095KB) ( )  
    Because of the contradiction between the redundancy of the bus body safety performance reinforcement scheme and the lightweight demand of pure electric midibus body, as well as the application limitation of stamping parts in pure electric midibus, a new load-bearing midibus body structure based on upper stamping parts and bottom truss is presented in this paper. The overall structure scheme of the body is constructed, and the section and structure of the closed-loop structure where the rear pillar of the passenger door located are designed and optimized. Finally, to verify the mechanical properties of the new closed-loop structure, a square steel closed-loop structure is established, then the center of gravity and quality corresponding to the upper structure of the two closed-loop models are compared. The results show that the upper closed-loop structure composed of stamping parts can reduce the weight of the body structure and reduce the height position of the center of gravity compared with the closed-loop scheme of traditional square steel. The pure electric midibus body studied adopts a number of new closed-loop structures, which realizes the lightweight and safety performance of the body.
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    Testing and Experiment
    Finite Element Analysis of Modal and Stiffness Performance of the Automobile Wheel Hub
    JING Juan
    2023, 48(19): 112-115.  DOI: 10.16638/j.cnki.1671-7988.2023.019.022
    Abstract ( )   PDF (1349KB) ( )  
    The automobile wheel is an important part of the vehicle system, and the wheel hub is a key component of the wheel assembly, and the robustness of the design of the automobile wheel hub directly affects the performance of the vehicle. The paper uses the finite element method to carry out computer aided engineering (CAE) simulation and analysis of modal and stiffness performance of the automobile wheel hub, so that the modal and stiffness performance of the wheel hub meets the requirements of the target system of the whole vehicle. It effectively supporting the engineering design and development of the wheel hubs, which is beneficial for reducing vehicle vibration and noise, and providing guarantee for the development of the vehicle noise vibration and harshness (NVH).
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    Establishment and Simulation Verification of Ride Comfort Optimization System under Composite Working Conditions
    GAO Jie
    2023, 48(19): 116-122.  DOI: 10.16638/j.cnki.1671-7988.2023.019.023
    Abstract ( )   PDF (1538KB) ( )  
    Ride comfort optimization is an important aspect to improve vehicle performance. The ride comfort optimization system under composite working conditions is established based on the orthogonal experimental design in this paper. The comprehensive evaluation value of ride comfort, suspension parameters are selected as the optimization objectives and variables, the constraint conditions and factor levels are determined, and the test scheme is formulated. The simulation test research method is used to complete the ride comfort test under composite working conditions, and the primary and secondary relationship of different factors of suspension parameters on ride comfort are analyzed. The test results show that the composite working conditions can reflect the real driving state of the vehicle by considering the influence of road conditions and speed comprehensively. The optimal combination of suspension parameters can comprehensively improve vehicle ride comfort performance, the rationality and feasibility of the ride comfort optimization system are verified.
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    Strength and Durability Simulation of DCT Box Based on Vehicle Parking Test
    WEN Xinhai
    2023, 48(19): 123-126.  DOI: 10.16638/j.cnki.1671-7988.2023.019.024
    Abstract ( )   PDF (2029KB) ( )  
    Taking a dual clutch transmission (DCT) as the research object, a method for predicting the strength and fatigue life of DCT box based on vehicle parking test is proposed in this paper. Based on ADAMS, the system model of the vehicle impact load simulation of the target model including the parking system is established. Through the dynamic simulation of different parking conditions, the time domain data of the impact load of the parking system under the corresponding working conditions are obtained and compared with the test, which verifies the accuracy of the simulation results. The finite element model of DCT transmission system assembly is built. Combined with the peak impact torque of the whole vehicle and the load spectrum of the endurance test of the parking system, the strength and durability of the DCT box are analyzed, which provides a reference for the forward development and verification of the structural design of DCT.
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    Subjective Evaluation Methods of Driving Performance for Plug-in Hybrid Electric Vehicles
    WU Wenwen
    2023, 48(19): 127-132.  DOI: 10.16638/j.cnki.1671-7988.2023.019.025
    Abstract ( )   PDF (2289KB) ( )  
    With the promotion of global carbon neutrality, plug-in hybrid electric vehicles have gradually become an important growth point in the new energy vehicle market. Plug-in hybrid electric vehicles have the advantages of short distance electricity and long distance fuel consumption, thus significantly reducing the fossil energy consumption without the anxiety of endurance. By analyzing the technical architecture and technical characteristics of plug-in hybrid electric vehicles, this paper studies the subjective evaluation method of driving performance of plug-in hybrid electric vehicles from the perspective of daily use of consumers, and provides a new test idea for the evaluation of plug-in hybrid electric vehicles.
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    Analysis and Improvement on Delamination of Automotive Bulletproof Glass
    WANG Kun
    2023, 48(19): 133-137.  DOI: 10.16638/j.cnki.1671-7988.2023.019.026
    Abstract ( )   PDF (1992KB) ( )  
    In order to improve the service life of bulletproof glass assembly and reduce the blooming and delamination of bulletproof glass assembly during use. This paper analyzes the delamination of the bulletproof glass of a heavy general tactical vehicle and establishes a fault tree, and uses the "double five" standard method of the aerospace quality problem handling principle to check and confirm the possible causes of failure, such as process parameter factors, raw material factors, manufacturing process factors, external environmental factors, and so on. The main reason for determining the failure is that the expansion coefficient of glass is different from that of polycarbonate (PC) board at high temperature, and the deformation of expansion and stretching has been carried out between them. By optimizing the glass assembly production process and external storage protection equipment and other improvement measures, the improvement effect is obvious, thus improving the service life of bulletproof glass and improving the quality performance of products.
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    Optical Investigation of the Effects of Blending Ratio on Dual fuel Combustion
    LI Tengteng
    2023, 48(19): 138-143.  DOI: 10.16638/j.cnki.1671-7988.2023.019.027
    Abstract ( )   PDF (5140KB) ( )  
    The gasoline-diesel dual fuel combustion mode can reduce the nitrogen oxide and particulate matter emissions of diesel engine and improve the effective efficiency. The gasoline-diesel homogeneous charge induced ignition (HCII) combustion is studied using the high-speed photograph method on an optical engine and the effects of blending ratio on HCII combustion is investigated optically. The results of the study show that the combustion process of HCII started with the flame propagation from the center of the cylinder to the edge with the diesel fuel sprays, igniting the surrounding gasoline mixture. Blue flames are generated and then occupied the entire combustion chamber. The gasoline mixture is ignited at multi-points and the flame area increased rapidly covering almost all the combustion chamber. Compared with conventional gasoline engines, the flame speed of HCII increased obviously. With the increase of gasoline blending ratio, the blue flame ratio in the cylinder increased and the flame brightness decreased obviously resulting in lowtemperature combustion.
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    Cause Analysis and Improvement Measures for Excessive Temperature of Coat and Cap Rack in Exposure Test of a Certain Car
    WEN Yunxiong
    2023, 48(19): 144-148.  DOI: 10.16638/j.cnki.1671-7988.2023.019.028
    Abstract ( )   PDF (1667KB) ( )  
    Based on the phenomenon that the temperature of coat and cap rack is too high in a vehicle during the vehicle exposure test, the influence of different assembly angles of the rear windshield, different materials of the rear windshield and different fabric materials of the coat and cap rack on the surface temperature of coat and cap rack is compared through the test data, and the related factors that lead to the excessive temperature of coat and cap rack in the test process are determined, and the corresponding solutions are proposed. It provides data reference for the improvement of vehicle design. The results show that during the test, the sun position shifted to the north and the sunlight directly hit the rear windshield, and the sun height angle at noon in low latitude areas is approxi-mately vertical, while the strong sunlight at noon had more severe effects on the rear windshield, coat and cap rack and other components tending to the horizontal angle. The poor light penetration performance of the rear windshield and the rapid heat accumulation and slow heat dissipation of the flannel fabric are the fundamental reasons for the excessively high temperature of the coat and cap rack. In serious cases, the coat and cap rack will have defects such as deformation, bulging, whitening, degumming and delamination, and the abnormal failure of the coat and cap rack may also be caused under the high temperature for a long time. The surface temperature of the coat and cap rack can be effectively reduced by improving the assembly angle of the rear windshield, selecting the rear windshield with high temperature resistance and sunscreen, and changing the fabric material of the coat and cap rack.
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    Subjective and Objective Test and Evaluation Methods of Passenger Car Steering Functional Safety
    LI Saisai
    2023, 48(19): 149-155.  DOI: 10.16638/j.cnki.1671-7988.2023.019.029
    Abstract ( )   PDF (2124KB) ( )  
    This paper relies on a steering system equipped with electrical power steering (EPS), according to the functional safety test requirements defined by ISO 26262-10:2018, conducts hazard analysis on its steering system, defines safety objectives and derives test cases, and conducts objective effectiveness and compliance verification of steering system safety mechanism by fault injection method. A reasonable and effective subjective evaluation scoring standard is designed, and the driver evaluates the comfort and controllability of steering operation after the safety mechanism is triggered according to the real driving experience. The experimental results show that the comprehensive verification and evaluation of functional safety of steering system can be realized by combining subjective and objective test and evaluation method.
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    Process·Materials
    CMT Welding and Structural Adhesive Application for Power-Battery Housing
    HOU Shaojie
    2023, 48(19): 156-160.  DOI: 10.16638/j.cnki.1671-7988.2023.019.030
    Abstract ( )   PDF (5006KB) ( )  
    Due to the mechanical failure of structural adhesive bonding during the project development process of the extreme fox power battery case. The paper analyzes the key process parameters and factors affecting the application of structural adhesive by combining the quality analysis tool cause and effect diagram (also known as Ishikawa diagram or fishbone diagram) and the validation of process test methods. The key process parameters and influencing factors of structural adhesive application are analyzed. It realizes the technical application of "cold metal transfer (CMT) welding+ structural adhesive" in power battery cases in China.
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    Impact Analysis of Annealing Process on Stamping Properties of AZ31 Magnesium Alloy Sheet
    ZHANG Yaodan
    2023, 48(19): 161-164.  DOI: 10.16638/j.cnki.1671-7988.2023.019.031
    Abstract ( )   PDF (1691KB) ( )  
    In this paper, the cup process experiments of AZ31 magnesium alloy sheet after large deformation asynchronous rolling are carried out before and after annealing. The performance indexes of stamping are measured by tensile test, and compared with those before and after annealing. The results show that after annealing treatment, the performance indexes of stamping are improved very well, which is beneficial to stamping forming. It can be concluded that the larger cup dash value can be obtained with a smaller punch pressure after annealing. The stamping performance of AZ31 magnesium alloy sheet can be greatly improved by annealing treatment.
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    Automobile Education
    The Upgrading Path of Insurance Practice Major Under the Background of New Liberal Arts -Take Automobile Damage Determination and Evaluation as Example
    XU Shanshan
    2023, 48(19): 165-169.  DOI: 10.16638/j.cnki.1671-7988.2023.019.032
    Abstract ( )   PDF (1189KB) ( )  
    In the context of the new liberal arts, new requirements have been put forward for the training mode of insurance practice professionals, shifting from traditional theoretical teaching to interdisciplinary collaborative training of composite talents. This article is based on the current inaccurate positioning of talent training objectives in traditional insurance practice majors, the structure of the teaching staff is unreasonable, the curriculum system deviates from the actual situation of the enterprise, the teaching mode is single, and the assessment and evaluation are not specific. Propose an optimized talent training plan, design a curriculum system based on outcomebased education (OBE) theory, apply modern teaching methods, and transform and upgrade it to form a six in one "closed-loop training mode" of "teaching, learning, research, evaluation, feedback, and improvement" and a continuous improvement mechanism. Ensure that the upgrading and transformation of the insurance practice major (automotive loss assessment and assessment direction) is completed, while providing higher quality composite talents for industry development.
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    Exploration and Practice of Ideological and Political Education in Professional Courses in Higher Vocational Colleges -Take New Energy Vehicle Power Battery and Management System Maintenance Course for Example
    WANG Yaping
    2023, 48(19): 170-173.  DOI: 10.16638/j.cnki.1671-7988.2023.019.033
    Abstract ( )   PDF (1216KB) ( )  
    In the context of the new era, China's new energy vehicle industry has a huge talent gap, and the market has increasingly high requirements for the comprehensive quality of talents, which is not only reflected in the need to have more professional knowledge and skills, but also higher ideological awareness. Taking the professional course new energy vehicle power battery and management system maintenance in higher vocational colleges as an example, this paper combines the professional objectives with the moral education objectives, explores the collaborative education mode, and organically integrates the ideological and political elements of the course into the professional classroom.
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    Practive Research on Deep Integration of Innovative Education and Automobile Construction
    QU Xiaozhen
    2023, 48(19): 174-177.  DOI: 10.16638/j.cnki.1671-7988.2023.019.034
    Abstract ( )   PDF (985KB) ( )  
    In order to adapt the rapid development needs of technology in modern society, the university pay more attention to students with innovative thinking and innovative ability. Based on the concept of talent cultivation in application-oriented undergraduate colleges, the practical teaching research of deep integration of innovative education and automobile construction course, aims to fundamentally improve student's practical and innovative ability. The practical research is proved that it can't only accelerate students' absorption and induction of professional knowledge of automobile construction, but also greatly improve students' learning interest and innovative practice ability in the process of teaching and learning.
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    Reviews
    Research on the Impact of Residents' Travel Choice Willingness under the Mixed Mode of Online Car and Cruise Car
    GAO Songlin
    2023, 48(19): 178-184.  DOI: 10.16638/j.cnki.1671-7988.2023.019.035
    Abstract ( )   PDF (2575KB) ( )  
    The emergence of online car rental offers a new choice for residents to travel. In the long run, the mixed operation of online car and cruise car will become the mainstream business model for a long time in the future. In order to explore the influencing factors of residents' willingness to travel under this mode, the research on residents' choice of travel mode focuses on online car and cruise car. By designing a questionnaire on the three major aspects of traveler characteristics, travel characteristics and residents' perception attributes, a binary Logistic model of the difference between residents' online car appointment and cruise car selection is established, and data regression analysis is carried out using SPSS software. According to the results of regression analysis, age and gender have a significant impact on residents' travel choice among the characteristics of travelers. Among the travel characteristics, night time, accompanied by people and peak hours have a significant impact. In terms of residents' perception attributes, security has a significant impact. In order to further explore the influencing factors, we obtain the one-month order data of online car and cruise car, and analyze the impact of travel time, travel distance and travel area on residents' willingness to choose according to the order data.
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    Development Status and Domestic Policy Progress of Vehicles Camera-monitor system
    WANG Zilong
    2023, 48(19): 185-188.  DOI: 10.16638/j.cnki.1671-7988.2023.019.036
    Abstract ( )   PDF (1230KB) ( )  
    Motor Vehicles Devices for Indirect Vision-Requirements of Performance and Installation (GB 15084-2022) is officially released, represent China's policies and regulations officially allowed vehicles equipped with camera-monitor system to register automotive products in China, which is about to start its industrialization process. This paper summarizes the development process of camera-monitor system, summarizes the advantages and disadvantages of camera-monitor system, and interprets the requirements of camera-monitor system in the new standard to guide manufacturers to comply with the design and development of related products, and promote the healthy development of the industry.
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    Review of Research on Battery Recycling for New Energy Vehicles
    CHEN Bingyu
    2023, 48(19): 189-193.  DOI: 10.16638/j.cnki.1671-7988.2023.019.037
    Abstract ( )   PDF (1021KB) ( )  
    In recent years, despite the continuous development of new and renewable energy, fossil fuels are still the main energy used by human beings, which leads to huge global carbon emissions and great damage to human environment. As a new energy vehicle after fuel vehicles, it plays a positive role in energy saving and emission reduction and achieving the goal of "carbon neutrality". The state has given strong support on the industry of new energy vehicles in terms of policy. As a new industrial mode, although new energy vehicles are the focus of development, there are still many problems in the battery recycling of new energy vehicles, which attract a large number of scholars to participate in the topic of battery recycling. The development potential of new energy vehicles is huge, and the research on the direction of battery recycling is also deepening. This paper reviewed the development history of new energy vehicles, sorted out the new energy vehicles battery recycling methods and problems, and gave corresponding suggestions, hoping to help the future scholars.
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    Progress of Research on New Energy Vehicle Portraits Based on Big Data Analysis
    WANG Zexing
    2023, 48(19): 194-200.  DOI: 10.16638/j.cnki.1671-7988.2023.019.038
    Abstract ( )   PDF (1429KB) ( )  
    The integration of big data technology and new energy vehicles is the inevitable trend of the future. In the context of software and scenario-defined vehicles, clarifying user profiles and establishing clear product portraits have become one of the development trends for automotive companies in the phase of digital transformation. Firstly, an analyse of the technical features of commonly used big data processing frameworks, the basic processing flow of big data and its corresponding principles are sorted out, and the methods and processes of statistical analysis of big data are described. Secondly, combined with big data analysis technology, the paper respectively sorts out the research and application of new energy vehicle portrait of user characteristics analysis and user and product portrait mining, and analyzes the examples of vehicle users and product portrait based on K-means clustering. Finally, the application prospect of big data analysis technology in new energy vehicle profiling research is summarized and some reflections and future prospects are put forward.
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