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The design of steer-by-wire actuator for intelligent chassis integrated control
HUANG Jiahui1
, ZHAO Yongqiang1,2*
, CAO Dizhang1
, XU Jinhai2
2026, 51(19):
35-42.
DOI: 10.16638/j.cnki.1671-7988.2026.019.005
A steer-by-wire actuator based on an inverted planetary roller screw mechanism is
proposed to meet the requirements of high load-carrying capacity, high stiffness, fast response, and
compact integration in intelligent chassis systems. Under the constraints of a maximum axial load of
20 kN, a maximum rotational speed of 3 000 r/min, and limited installation space, key parameters
including roller number, thread starts, pitch diameter, and effective contact length are determined.The axial load distribution, axial stiffness, and thread tooth strength are then analyzed theoretically.
Finite element analysis is conducted to verify the static performance of the mechanism, and the
dynamic responses under uniform steering and bump-impact conditions are investigated. The results
show that the axial stiffness is approximately 317.5 kN/mm, the maximum von Mises stress is
139.31 MPa, and the safety factor is 3.73. The shear and bending stresses of the thread tooth are
101 MPa and 164 MPa, respectively, both lower than the allowable values. Further considering the
effect of alternating loads, the fatigue safety factor is estimated to be 2.74 based on the Goodman
criterion, indicating that the fatigue strength requirement of the steer-by-wire actuator is satisfied.
Under uniform steering, the stress response remains stable. Under bump impact, transient high
contact pressure occurs, but no structural instability is observed.The results indicate that the
proposed mechanism can improve load-carrying capacity and transmission stiffness within a limited
radial size, providing a reference for the design of compact steer-by-wire actuators.
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