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Analysis of factors affecting the quality of Arplas welding technology and
research and application of electrode dressing and cleaning technology
ZOU Shangbo, LIU Shaoyin, GUO Dongdong, YAN Xudong
2026, 51(18):
81-86.
DOI: 10.16638/j.cnki.1671-7988.2026.018.014
The Arplas welding process is widely used in the automotive manufacturing field,
particularly for exterior parts such as body panels and side frames, owing to its advantages of low
welding energy, small heat-affected zone, and minimal mechanical deformation. However, due to the
specificity of this process, welding quality is susceptible to influences from embossing, electrodes,
sheet lapping, etc., making the process stability difficult to control. Therefore, based on the Bosch
7000 servo welding system and medium-frequency direct current welding gun, this paper establishes
the embossment standard through boss height tracking experiments, and investigates the relationship
between parameters and spattering using orthogonal experiments to determine the optimal parameter
range for qualified quality. Additionally, the effects of electrode life and embossing process on welding quality and spattering are studied. A micro high-precision electrode dressing technology is
proposed, which, combined with electrode detection and wear compensation, significantly improved
the stability of the welding process, reduced spattering, effectively extended electrode life, and
enhanced Arplas welding stability. The micro high-precision electrode dressing and boss cleaning
technologies are of significant guiding importance for the optimization of the Arplas welding
process.
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