主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

Automobile Applied Technology ›› 2025, Vol. 50 ›› Issue (6): 75-81108.DOI: 10.16638/j.cnki.1671-7988.2025.006.012

• Design and Research • Previous Articles    

The Design and Dynamic Characteristics Study of the Planetary Roller Screw Transmission System for the 16MN Electric Screw Press

LIU Tengyu 1 , ZHAO Shengdun1,2,3* , ZHAO Xuzhe4 , FAN Shuqin1,2,3 , REN Yujian1,2 , LIU Dazhou1 , WANG Yongfei1,2,3 , BAI Yifan1 , HUANG Xiaopeng5   

  1. 1.School of Mechanical Engineering, Xi'an Jiaotong University; 2.State Key Laboratory of Metal Forming Technology and Heavy Equipment; 3.Xi'an Key Laboratory of Intelligent Equipment and Control;4.Ford Motor Company, Dearborn; 5.Shaanxi College of Communications Technology
  • Published:2025-03-26
  • Contact: ZHAO Shengdun

16MN 电动螺旋压力机行星滚柱丝杠传动 系统设计与动力学特性研究

刘腾雨 1,赵升吨 1,2,3*,赵旭哲 4,范淑琴 1,2,3,任芋见 1,2, 刘大洲 1,王永飞 1,2,3,柏逸凡 1,黄晓鹏 5   

  1. 1.西安交通大学 机械工程学院;2.金属成形技术与重型装备全国重点实验室;3.智能装备与控制西安市重点实验室; 4.福特汽车公司;5.陕西交通职业技术学院
  • 通讯作者: 赵升吨
  • 作者简介:刘腾雨(2000-), 男,硕士研究生,研究方向为重型装备 通信作者:赵升吨(1962-), 男,博士,二级教授,研究方向为成形工艺与设备
  • 基金资助:
    国家自然科学基金面上资助项目(52275373);国家自然科学基金青年基金项目(52105397,52405412)

Abstract: As a forging equipment, the screw press has been widely used in China. However, existing screw presses face issues such as lubrication difficulties, high friction coefficients, low efficiency, and high energy consumption. This paper proposes a more energy-efficient and high-performance planetary roller screw transmission system for the 16MN gear-type electric screw press, replacing the sliding friction in the original screw pair with rolling friction. Based on the basic working principle of the screw press, a standard planetary roller screw pair suitable for this press is designed, and a static finite element analysis of the single thread tooth between the screw and roller side is conducted using ABAQUS. Finally, dynamic simulation of the complete virtual assembly of the planetary roller screw is performed using ADAMS, validating the rationality of the theoretical design. Through theoretical design, static analysis, and dynamic simulation, it is concluded that the structural parameter design of the standard planetary roller screw for the screw press is reasonable and meets the working load requirements of the gear-type electric screw press. This technology transforms the sliding friction of the trapezoidal thread screw pair into the rolling friction of the planetary roller screw, effectively addressing lubrication difficulties, reducing the friction coefficient, significantly improving the efficiency of traditional screw presses, and lowering energy consumption.

Key words: electric screw press; planetary roller screw; structural design; dynamic simulation; strength

摘要: 螺旋压力机作为锻压装备,在我国得到了广泛地应用。然而,现有的螺旋压力机存在 润滑困难,摩擦系数高,效率低,能耗高的问题。文章针对公称力 16MN 的齿轮式电动螺旋 压力机,提出了一种更佳节能高效的行星滚柱丝杠传动的螺旋压力机,将螺旋副原有的滑动 摩擦变为滚动摩擦。根据螺旋压力机的基本工作原理,设计了适用于该压力机的标准式行星 滚柱丝杠副,并使用 ABAQUS 对丝杠与滚柱侧的单个螺纹牙进行静力学有限元分析。最后, 使用 ADAMS 对整体虚拟装配后的行星滚柱丝杠进行动力学仿真分析,验证了理论设计的合 理性。通过理论设计,静力学分析和动力学仿真分析可知,螺旋压力机用标准式行星滚柱丝 杠的结构参数设计合理,能够满足齿轮式电动螺旋压力机的工作载荷需求。该项技术将梯形 螺纹滑动螺旋副的滑动摩擦变为行星滚柱丝杠的滚动摩擦,可以有效解决润滑困难的问题, 降低摩擦系数,显著提高传统螺旋压力机的效率,降低能耗。

关键词: 电动螺旋压力机;行星滚柱丝杠;结构设计;动力学仿真;强度