主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2023, Vol. 48 ›› Issue (14): 92-95.DOI: 10.16638/j.cnki.1671-7988.2023.014.018

• 测试试验 • 上一篇    

某轻卡发电机支架断裂故障分析及优化

亓宗磊,郭 彬,潘效龙,董 瑞   

  1. 潍柴动力股份有限公司
  • 出版日期:2023-07-30 发布日期:2023-07-30
  • 通讯作者: 亓宗磊
  • 作者简介:亓宗磊(1989-),男,硕士,工程师,研究方向为 NVH 测试、结构仿真,E-mail:qizl@weichai.com。

Causes Analysis and Optimization Design of Generator Bracket Breakage in a Light Truck

QI Zonglei, GUO Bin, PAN Xiaolong, DONG Rui   

  1. Weichai Power Company Limited
  • Online:2023-07-30 Published:2023-07-30
  • Contact: QI Zonglei

摘要: 针对市场某轻型卡车发电机支架发生断裂的现象,通过锤击法模态测试和振动测试, 确定故障原因为一阶频率过低,系统发生共振。根据测试结果优化发电机支架结构,加强其 刚度,降低发电机重心位置;有限元法分析优化后的发电机系统,模态和强度均满足设计要 求。最后对优化的发电机系统进行测试,一阶频率与计算结果接近,且发电机振动幅值大幅 度减小。

关键词: 轻卡;发电机支架;支架断裂;共振;故障分析

Abstract: In view the breakage failure of generator bracket in a light truck, through the hammering modal test and vibration test, the cause of the failure is determined that the first order frequency is too low and resonance occurred. According to the test results, the generator bracket structure is optimized by strengthening its stiffness and reducing the height of generator. The optimized generator system is analyzed by finite element method, the modal and strength met the design requirement. Finally, the optimized generator system is tested. The first-order frequency is close to the calculated result, and the generator vibration amplitude is greatly reduced.

Key words: Light truck; Generator bracket; Bracket breakage; Resonance; Finite element