主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2026, Vol. 51 ›› Issue (7): 56-61.DOI: 10.16638/j.cnki.1671-7988.2026.007.011

• 设计研究 • 上一篇    

钢塑混合型仪表板横梁的设计与研究

孙智睿 1,刘琼宇 1,李星 2   

  1. 1.广州汽车集团股份有限公司 汽车工程研究院; 2.湖南湖大艾盛汽车零部件装备制造有限公司
  • 发布日期:2026-04-08
  • 通讯作者: 孙智睿
  • 作者简介:孙智睿(1989-),男,硕士,工程师,研究方向为汽车内饰结构设计

Design and Research of Steel-Plastic Hybrid Cross Car Beam

SUN Zhirui1 , LIU Qiongyu 1 , LI Xing2   

  1. 1.Automotive Engineering Institute, Guangzhou Automobile Group Company Limited; 2.AISN AUTO Parts Equipment Manufacturing Company Limited
  • Published:2026-04-08
  • Contact: SUN Zhirui

摘要: 针对汽车内饰以塑代钢的发展趋势,文章研究了一种采用钢塑混合材料的新型仪表板 横梁结构。通过产品设计优化、轻质材料应用及仿真分析优化,该横梁可满足转向管柱模态、 管柱安装点动刚度、空调安装点动刚度等关键性能要求。相比传统钢制仪表板横梁,其质量 降低 20%~30%,零件数量减少 80%,装配工时缩短 65%,减重与装配效率提升效果显著, 具备较高工程应用价值。

关键词: 仪表板横梁;钢塑混合材料;轻量化;CAE 仿真

Abstract: Against the development trend of replacing steel with plastic in automotive interiors, this paper investigates a new cross car beam structure made of steel-plastic hybrid materials. Through product design optimization, application of lightweight materials and simulation-driven optimization, the hybrid beam meets key performance requirements including steering column modal characteristics, dynamic stiffness at steering column mounting points and dynamic stiffness at air conditioning mounting points. Compared with conventional steel cross car beams, it reduces weight by 20%~30%, cuts the number of parts by 80% and shortens assembly time by 65%. The structure achieves significant improvements in weight reduction and assembly efficiency, demonstrating high engineering application value.

Key words: cross car beam; steel-plastic composite material; light weight; CAE simulation