主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2025, Vol. 50 ›› Issue (24): 61-66.DOI: 10.16638/j.cnki.1671-7988.2025.024.011

• 设计研究 • 上一篇    

某车型偏心燃油泵导致油表不准的原因 分析与改进

谢磊,李兵,王敬   

  1. 中国汽车工程研究院股份有限公司
  • 发布日期:2025-12-24
  • 通讯作者: 谢磊
  • 作者简介:谢磊(1986-),男,硕士,工程师,研究方向汽车产品设计开发

Cause Analysis and Improvement of Fuel Gauge Inaccurate Caused by Offset Fuel Pump in a Specific Vehicle Model

XIE Lei, LI Bing, WANG Jing   

  1. China Automotive Engineering Research Institute Company Limited
  • Published:2025-12-24
  • Contact: XIE Lei

摘要: 针对某车型油表显示油量与实际剩余油量不一致,导致行驶中熄火的不良问题,文章 深入分析了各类潜在原因,包括油表、偏心燃油泵、油箱的单件结构对油量显示准确性的影 响,以及偏心燃油泵与油箱装配后的综合状态对油量显示准确性的作用。研究发现,在单件 结构与性能均满足要求的前提下,偏心燃油泵与油箱的装配状态对油位阻值输出准确性具有 重要影响。基于不良问题分析,设计了一种通过油箱本体结构限制偏心燃油泵位移的优化方 案,可确保两者正确装配状态,进而保障油位阻值信号输出准确性。该成果为后续新车型燃 油泵与油箱的安装匹配设计提供了重要指导,针对偏心结构燃油泵,建议在油箱数据设计阶 段提前设置限位结构,避免后期出现批量不良问题。

关键词: 偏心燃油泵;油表;油箱;阻值信号

Abstract: Aiming at the defect of inconsistent fuel level displayed on the fuel gauge with the actual remaining fuel in a certain vehicle model, which causes stalling during driving, this paper conducts an in-depth analysis of various potential causes, including the impact of the individual structures of the fuel gauge, eccentric fuel pump and fuel tank on the accuracy of fuel level display, as well as the effect of the comprehensive state of the eccentric fuel pump and fuel tank after assembly on the accuracy of fuel level display. The research finds that under the premise that the individual structures and performances all meet the requirements, the assembly state of the eccentric fuel pump and fuel tank has a significant impact on the output accuracy of the fuel level resistance value. Based on the analysis of the defect, an optimization scheme is designed to limit the displacement of the eccentric fuel pump through the structure of the fuel tank body, which can ensure the correct assembly state of the two components and further guarantee the output accuracy of the fuel level resistance signal. This achievement provides important guidance for the installation and matching design of fuel pumps and fuel tanks in subsequent new vehicle models. For fuel pumps with eccentric structures, it is recommended to pre-set limiting structures during the fuel tank data design stage to avoid mass defects in the later period.

Key words: offset fuel pump; fuel gauge; fuel tank; resistance signal