主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2025, Vol. 50 ›› Issue (15): 118-121.DOI: 10.16638/j.cnki.1671-7988.2025.015.021

• 工艺·材料 • 上一篇    

车用聚丙烯材料注塑制件流痕外观定量 评价体系

郑雯,杨波,叶南飚,刘奇祥,罗忠富   

  1. 金发科技股份有限公司
  • 发布日期:2025-08-08
  • 通讯作者: 郑雯
  • 作者简介:郑雯(1988-),女,硕士,工程师,研究方向为汽车材料及测试

Flow Mark Appearance Quantitative Evaluation System for Polypropylene Material Injection Molding Parts Used in Automobile

ZHENG Wen, YANG Bo, YE Nanbiao, LIU Qixiang, LUO Zhongfu   

  1. Kingfa Science & Technology Company Limited
  • Published:2025-08-08
  • Contact: ZHENG Wen

摘要: 文章针对薄壁大尺寸制件注塑成型过程中易出现流痕,而传统的肉眼判断较为主观, 受环境因素和人为因素影响大等问题,探索建立一套更为客观的外观流痕评价体系。引入流 痕指数(FMI)定量评价样板流痕外观缺陷的严重程度。采用长条方板模具再现车用聚丙烯 材料在注塑汽车内外饰件时产生的流痕现象。测量发生流痕处距浇口距离、评估流痕可见程 度以及观察连续条纹的数目,并对上述指标进行公式换算得出 FMI。将 FMI 与实际注塑样板 外观流痕程度比对,结果表明具有良好的一致性。FMI 不仅为流痕外观缺陷提供量化指标, 还为前期配方开发中出现的外观缺陷提供成因参考,减少盲目实验造成的人力及物料投入。

关键词: 流痕;聚丙烯;虎皮纹;评价体系;注塑制件

Abstract: Thin walled large-sized parts are prone to flow marks during injection molding, while traditional visual judgment is subjective and greatly affected by environmental and human factors. Therefore, a more objective evaluation system for appearance flow marks should be studied. The flow mark index (FMI) is introduced to quantitatively evaluate the severity of appearance defects in sample flow marks. Using a long rectangular mold to reproduce the flow marks caused by the injection molding of automotive interior and exterior trim with polypropylene.Measure the distance between the flow mark and the gate, evaluate the visibility of the flow mark, and observe the number of continuous stripes, and convert the above indicators into formulas to obtain FMI. The comparison between FMI and the actual injection molded sample shows good consistency in the degree of flow marks on the appearance. FMI not only provides quantitative indicators for the appearance defects of flow marks, but also provides reference for the causes of appearance defects that occur in the early formulation development, reducing the manpower and material investment caused by blind experiments.

Key words: flow mark; polypropylene; tiger stripe; evaluation system; injection molding parts