主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2022, Vol. 47 ›› Issue (5): 71-74.DOI: 10.16638/j.cnki.1671-7988.2022.005.017

• 设计研究 • 上一篇    

某商用车后防护装置轻量化研究

邹德波,刘金华,黄 勤   

  1. 江西五十铃汽车有限公司
  • 出版日期:2022-03-15 发布日期:2022-03-15
  • 通讯作者: 邹德波
  • 作者简介:邹德波(1986—),男,工程师,研究方向为汽车零部件质量改进与优化,E-mail:huang.qin@ jiangxi-isuzu.cn。

Research on the Lightweight of the Rear Protection Device of a Commercial Vehicle

ZOU Debo, LIU Jinhua, HUANG Qin   

  1. Jiangxi-isuzu Motors Co., Ltd.
  • Online:2022-03-15 Published:2022-03-15
  • Contact: ZOU Debo

摘要: 文章基于工程材料学和有限元理论,运用 Nastran 仿真软件,按照国标要求,对某商用 轻卡的钢制后防护和铝合金后防护轻量化方案进行了结构优化设计及对比分析,开展了铝合 金后防护轻量化方案 CAE 刚度分析,三个测点的位移都小于 50 mm,满足设计目标,同时进 行了铝合金后防护刚度测试,试验结果显示铝合金后防护结构性能满足目标要求,铝合金后 防护较钢制后防护,减重 6.1 kg,一方面推广应用了铝合金轻质材料在商用轻卡车型的应用 范围,另一方面,实现减重 6.1 kg,轻量化效果显著,有助于降低轻卡整备质量,促进整车蓝 牌法规要求目标达成,为实现商用轻卡节能降耗提供了有力支撑。

关键词: 商用车;后防护装置;轻量化;Nastran

Abstract: Based on engineering materials science and finite element theory, Nastran simulation software is used in this paper. According to the requirements of the national standard, the structural optimization design and comparative analysis are carried out for the lightweight schemes of steel rear protection and aluminum rear protection of a commercial light truck. The CAE stiffness analysis of the lightweight scheme of aluminum alloy rear protection structure meets the target requirements. Compared with steel rear protection, the weight of aluminum alloy rear protection is reduced by 6.1 kg, and the lightweight effect is remarkable. On the one hand, the application scope of aluminum alloy lightweight materials in commercial light truck models is promoted and applied. On the other hand, the weight reduction of 6.1 kg is achieved, which has a significant lightweight effect, helps to reduce the curb weight of light truck, promotes the achievement of the requirements of vehicle Blue Brand Regulations, and provides a strong support for the energy conservation and consumption reduction of commercial light truck.

Key words: Light truck; Rear protection; Lightweight; Nastran