主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2026, Vol. 51 ›› Issue (15): 97-100.DOI: 10.16638/j.cnki.1671-7988.2026.015.017

• 工艺·材料 • 上一篇    下一篇

车用复合材料拧紧失效分析及解决方案

张芸   

  1. 陕西重型汽车有限公司
  • 发布日期:2026-08-11
  • 通讯作者: 张芸
  • 作者简介:张芸(1984-),女,工程师,研究方向为汽车内饰装配工艺

Analysis and solutions for tightening failure factors of automotive composite materials

ZHANG Yun   

  1. Shaanxi Heavy Duty Automobile Company Limited
  • Published:2026-08-11
  • Contact: ZHANG Yun

摘要: 复合材料因其密度低、强度高、耐腐蚀和设计灵活等优势,在汽车零部件制造中应用 日益广泛,有助于实现车辆轻量化以及多样化的外观和功能需求。然而在实际应用中发现复 合材料在螺栓连接时,因材料强度不同,扭矩衰减幅度各有差异,给螺纹连接的可靠性带来 挑战。文章聚焦于汽车装配中复合材料螺栓连接,针对拧紧过程中的扭矩衰减问题,系统分 析了材料特性、蠕变效应以及拧紧策略等因素对其产生的影响机制。基于单因素试验设计, 试验结果表明,在复合材料连接中,当工具转速从 500 r/min 降至 10 r/min,并采用分布拧紧 可使残余力矩值增加 33.6%,间隔 5 h 后复紧,可使残余力矩值增加 23.2%,因此降低工具转 速、采用分步拧紧,以及间隔大于 5 h 后复紧的策略,能够有效抑制扭矩衰减,为相关工艺优 化提供了可行的技术方向。

关键词: 复合材料;螺栓连接;力矩衰减;蠕变效应;拧紧策略;分步拧紧

Abstract: Due to their advantages such as low density, high strength, corrosion resistance and flexible design, composite materials are increasingly widely used in the manufacturing of automotive parts, which helps to achieve vehicle lightweight and meet diverse appearance and functional requirements. However, it has been found in practical applications that when composite materials are connected by bolts, the torque decay varies due to the different material strengths, posing a challenge to the reliability of threaded connections. This paper focuses on bolted connections of composite materials in automotive assembly, targeting the issue of torque attenuation during the tightening process. It systematically analyzes the influence mechanisms of factors such as material properties, creep effects, and tightening strategies. Based on the single-factor experimental design, the experimental results show that in the connection of composite materials, when the tool speed is reduced from 500 r/min to 10 r/min and distributed tightening is adopted, the residual torque value increases by 33.6%. Furthermore, when retightening is performed after a 5 h interval, the residual torque value increased by an additional 23.2%. Therefore, the strategies of reducing the tool speed, adopting stepwise tightening, and implementing retightening after an interval of more than 5 h prove effective in suppressing torque decay, providing a feasible technical direction for related process optimization.

Key words: composite materials; bolted connections; torque decay; effect of creep; tightening strategy; staged tightening