汽车装配生产线电动伺服螺纹拧紧设备发展现状

doi:10.16638/j.cnki.1671-7988.2024.002.036

汽车实用技术 ›› 2024, Vol. 49 ›› Issue (2): 186-193.DOI: 10.16638/j.cnki.1671-7988.2024.002.036

• 综述 • 上一篇

汽车装配生产线电动伺服螺纹拧紧设备发展现状

张勃勃 1，范淑琴*1，刘云韬 1,2，陈开达 1，李新强 1，赵升吨 1,3，陈长军 4

1.西安交通大学机械工程学院；2.西安交通大学城市学院机械工程学院；3.中南大学轻合金研究院； 4.赛亚思科技有限公司

发布日期:2024-01-30
通讯作者: 范淑琴
作者简介:张勃勃（1997－），男，硕士研究生，研究方向为先进电机与智能驱动技术，E-mail:z17639416939@163.com。
基金资助:
国家自然基金面上项目（52275373）；国家自然科学基金航空联合基金重点项目（U1937203）；陕西省技术创新引导专项“科学家+工程师”队伍建设项目（S2024-YD-QCYK-0308）；湖南省“湖湘高层次人才”项目（2021RC5001）；咸阳市秦创原科技创新专项（L2022-QCYZX-GY-010）。

Development Status of Electric Servo Screw Tightening Equipment in Automobile Assembly Production Line

ZHANG Bobo1 , FAN Shuqin*1 , LIU Yuntao1,2 , CHEN Kaida1 , LI Xinqiang1 , ZHAO Shengdun1,3 , CHEN Changjun4

1.School of Mechanical Engineering, Xi'an Jiaotong University; 2.School of Mechanical Engineering, Xi'an Jiaotong University City College; 3.Central South University Light Alloy Research Institute; 4.Saiyasi Technology Company Limited

Published:2024-01-30
Contact: FAN Shuqin

摘要/Abstract

摘要： 中国汽车销量已经连续 14 年居世界第一，螺纹连接为汽车零部件之间的主要连接形式，螺纹拧紧设备市场需求巨大。目前国内汽车生产线上的拧紧设备主要依靠进口，造价高，已经成为卡脖子问题。为此文章针对汽车生产线的电动伺服螺纹拧紧设备的关键技术展开论述：对比了交流永磁伺服同步电机的控制策略；论述了拧紧设备的减速机构方案；对比了不同的扭矩检测方案；最后分析了国内外现有的电动伺服螺纹拧紧设备的特点。通过对电动伺服螺纹拧紧设备关键技术的研究分析，指出了现阶段电动伺服拧紧设备上不同技术方案的优缺点及发展趋势，为国内电动伺服螺纹拧紧设备的研究与开发提供了思路。

关键词: 汽车生产线；螺纹拧紧；永磁同步电机；控制策略；扭矩传感器

Abstract: China's auto sales have been ranked first in the world for 14 consecutive years, threaded connection is the main connection form between auto parts, screw tightening equipment market demand is huge. At present, the tightening equipment on the domestic automobile production line mainly relies on imports, and the cost is high, which has become a problem. Therefore, this paper discusses the key technology of electric servo screw tightening equipment in automobile production line: compare the control strategy of alternating current permanent magnet servo synchronous motor. The decelerating mechanism scheme of tightening equipment is discussed. Different torque detection schemes are compared. Finally, the characteristics of existing electric servo screw tightening equipment at home and abroad are analyzed. Through the research and analysis of the key technology of electric servo screw tightening equipment, the advantages and disadvantages of different technical solutions and development trend of electric servo screw tightening equipment are pointed out, which provides ideas for the research and development of domestic electric servo screw tightening equipment.

Key words: Automobile production line; Screw tightening; Permanent magnet synchronous motor; Control strategy; Torque sensor

张勃勃. 汽车装配生产线电动伺服螺纹拧紧设备发展现状[J]. 汽车实用技术, 2024, 49(2): 186-193.

ZHANG Bobo. Development Status of Electric Servo Screw Tightening Equipment in Automobile Assembly Production Line[J]. Automobile Applied Technology, 2024, 49(2): 186-193.

参考文献

[ 1 ] 秦婧英.2023 年全球电动汽车展望报告解读与启示 [J].智能网联汽车,2023(3):56-59. [ 2 ] 张子彪.智能制造背景下机械设计制造及其自动化技术发展趋势分析[J].大众标准化,2023(11):140-142. [ 3 ] CHEN B W,WANG J F,WANG J C.Video Content Summarization and Augmentation Based on Structural Semantic Processing and Social Network Analysis[J]. Journal of the Chinese Institute of Engineers,2010, 33(5):737-750. [ 4 ] 朱博.工业拧紧技术发展现状分析[J].中国设备工程, 2019(24):232-233. [ 5 ] 张博,杨根科,陈德忠.汽车总装螺栓拧紧控制工艺分析及优化[J].机械制造,2019,57(5):13-16. [ 6 ] 张新震,靖玉凯.浅谈国产拧紧轴及关键零部件[J]. 山东工业技术,2020(5):68-72. [ 7 ] 徐晨琛.永磁同步电机转子磁极优化技术综述[J]. 防爆电机,2023,58(4):81-84. [ 8 ] LEE J,KIM D,SEOK C.Methodology for Evaluating the Tightening Torque-clamping Force Relationship and Friction Coefficients in Bolted Joints[J].Journal of Mechanical Science and Technology,2022,36(4):1913-1919. [ 9 ] 宋娟娟,王尹琛,吴竟启,等.永磁同步电机控制算法综述[J].汽车文摘,2022(5):33-43. [10] 汤新舟.永磁同步电机的矢量控制系统[D].杭州:浙江大学,2005. [11] DEPENBROCK M.Direct Self-control (DSC) of Inverter Fed Induktion Machine[C]//1987 IEEE Power Electronics Specialists Conference.Piscataway:IEEE,1987: 7077236. [12] TAKAHASHI I,OHMORI Y.High-Performance Direct Torque Control of an Induction Motor[J].IEEE Trans on Industry Applications,1987,25(2):257-264. [13] 林瑶瑶.永磁同步电机参数辨识方法与伺服控制技术研究[D].大连:大连理工大学,2018. [14] 张海涛,陈鑫.永磁同步电机矢量控制与直接转矩控制比较研究[J].流体测量与控制,2022,3(4):82-84. [15] 萨迪?瓦兹?扎德.永磁同步电机的建模与控制[M].北京:机械工业出版社,2022. [16] 饶振纲.行星齿轮传动设计[M].北京:化学工业出版社,2014. [17] 张展.减速器设计选用手册[M].上海:上海科学技术出版社,2002. [18] 文西芹,张永忠.扭矩传感器的现状与发展趋势[J]. 仪表技术与传感器,2001(12):1-3. [19] MOHANKUMAR P,AJAYAN J,YASODHARAN R, et al.A Review of Micromachined Sensors for Automotive Applications[J].Measurement,2019,140:305-322. [20] 王岩,储江伟.扭矩测量方法现状及发展趋势[J].林业机械与木工设备,2010,38(11):14-18. [21] 王辉.光电式动态扭矩测量系统的设计与实验[D]. 燕山:燕山大学,2010. [22] 戴志萍.电容式旋转轴动态扭矩传感器设计与优化 [D].太原:中北大学,2023. [23] 沈力.应变式动态扭矩传感器的应用探讨[J].传感器世界,2021,27(11):1-5.

汽车装配生产线电动伺服螺纹拧紧设备发展现状

Development Status of Electric Servo Screw Tightening Equipment in Automobile Assembly Production Line

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 0

编辑推荐

Metrics