主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2023, Vol. 48 ›› Issue (24): 121-124.DOI: 10.16638/j.cnki.1671-7988.2023.024.024

• 工艺·材料 • 上一篇    

涂装车间车门支具蹭漆问题解决

王 帆,金天民   

  1. 北京奔驰汽车有限公司
  • 出版日期:2023-12-30 发布日期:2023-12-30
  • 通讯作者: 王 帆
  • 作者简介:王帆(1987-),男,硕士,工程师,研究方向为喷漆车间支具使用及优化,E-mail:wangf@bbac.com.cn。

Solution to the Quality Issue of Paint Rubbing on the Door Brace in the Painting Workshop

WANG Fan, JIN Tianmin   

  1. Beijing Benz Automotive Company Limited
  • Online:2023-12-30 Published:2023-12-30
  • Contact: WANG Fan

摘要: 国内某涂装车间采用的是车门和柱上两个配套使用,具有锁紧功能的车门塑料支具, 在日常生产使用过程中,发现支具存在车门蹭漆的质量问题。通过在车间内外排查问题原因, 跟踪喷漆过程、支具尺寸、车门状态等。同时使用装焊间隙测量工具 IQ-VIS,进而发现是由 于装焊车间为了保证总装车门装配后的间隙平顺度,车门高度发生变化,装焊工艺变更将车 门高度抬高,导致车门高度位置发生偏移后与支具接触。在装焊车间无法做出改进优化的情 况下,通过喷漆车间优化车门支具尺寸,增加车门支具与车门的接触间隙,避免车门蹭漆, 减少后续人工的返修工作,同时也节省了车间的返修成本。在生产线上验证后,最终从根本 上解决了此质量问题,保证了良好的车身质量。

关键词: 涂装车间;车门支具;漆面蹭漆;支具优化

Abstract: A domestic painting workshop adopts two matching doors and pillars, with a locking function of the door plastic brace. In the daily production and use process, it is found that the brace has the quality problem of door paint rubbing. By investigating the cause of the problem inside and outside the workshop, track the painting process, brace size, door status, etc. At the same time, the IQ-VIS gap measurement tool is used, and it is found that the door height changed in order to ensure the clearance smoothness of the final assembly door after assembly, and the door height is raised by the change of the assembly and welding process, which caused the door height position to be offset and contact with the brace. In the case that the assembly and welding workshop cannot make improvements and optimizations, the size of the door brace is optimized through the painting workshop. The contact clearance between the door brace and the door is increased and the door paint is avoided. The follow-up manual repair work is reduced, and the repair cost of the workshop is also saved. After verification on the production line, this quality problem is finally fundamentally solved and good body quality is guaranteed.

Key words: Painting workshop; Door brace; Paint rubbing; Brace optimization