主办:陕西省汽车工程学会
ISSN 1671-7988  CN 61-1394/TH
创刊:1976年

汽车实用技术 ›› 2023, Vol. 48 ›› Issue (21): 120-125.DOI: 10.16638/j.cnki.1671-7988.2023.021.025

• 工艺·材料 • 上一篇    

基于 C#的光伏电池机器人排版系统

刘良斌,王瑶茜*,赵自鹏   

  1. 湖南工业职业技术学院 电气工程学院
  • 出版日期:2023-11-15 发布日期:2023-11-15
  • 通讯作者: 王瑶茜
  • 作者简介:刘良斌(1988-),男,硕士,讲师,研究方向为路径规划、工业机器人,E-mail:liuliangbin@126.com
  • 基金资助:
    湖南省自然科学基金(2022JJ60035)

A Photovoltaic Cell Robot Typesetting System Based on C#

LIU Liangbin, WANG Yaoxi* , ZHAO Zipeng   

  1. Department of Electrical Engineering, Hunan Industry Polytechnic
  • Online:2023-11-15 Published:2023-11-15
  • Contact: WANG Yaoxi

摘要: 针对光伏电池串排版中需要解决光伏电池串串焊后在传送带上存在位置偏差、摆放至 基板后光伏电池位置需要微调、传统桁架式排版机故障率高、调试难度大、占用生产时间等 问题,提出机器人代替桁架式排版机的解决方案。方案通过 RobotStudio 仿真软件,设计了一 个仿真工作站。工作站中,定位相机对传送带上的光伏电池串定位,引导 IRB1300 机器人将 电池串抓放至基板;纠偏相机对基板上的电池进行定位,并通过 IRB920 机器人对电池进行纠 偏。为了验证机器人对存在位置偏差的电池抓放,采用 IS2000-230 定位光伏电池,实时更新 仿真工作站中光伏电池的位置。同时,开发了基于 C#开发上位机系统,实现对机器人系统的 监控和实时调整。该方案通过可靠性高的工业机器人实现电池串的排版和纠偏,能降低系统 的整体故障率,提高可靠性。

关键词: 光伏电池串;上位机;机器人;排版系统

Abstract: In order to solve the problems in the series typesetting of photovoltaic cells, such as the position deviation of photovoltaic cells on the conveyor belt after series welding, the position of photovoltaic cells after placing on the substrate needs to be fine-tuned, the high failure rate of traditional truss typesetting machine, the difficulty of debugging, and the occupation of production time. This paper proposes the solution of robot replacing truss typesetting machine. RobotStudio simulation software is used to design a simulation workstation. In the workstation, the positioning camera positioned the photovoltaic cell string on the conveyor belt, and guided the IRB1300 robot to grab the battery string and put it on the substrate; The correction camera locates the battery on the substrate, and the IRB920 robot corrects the battery. In order to verify the robot's grasp and release of batteries with position deviation, IS2000-230 is used to locate photovoltaic cells and update the position of photovoltaic cells in the simulation workstation in real time. At the same time, the upper computer system based on C# is developed to realize the monitoring and real-time adjustment of the robot system. The scheme realizes the typesetting and correcting of battery string by the industrial robot with high reliability, which can reduce the overall failure rate and improve the reliability of the system.

Key words: Photovoltaic cell string; Upper computer; Robot; Typesetting system